Jacobs Vehicle Systems, Inc.

Cummins Inc.

Utc Fuel Cells, LLC

Jacobs Vehicle Svstems, Inc.

Utc Power Corporation

G Michael Gron, Jr

Justin D Baltrucki

Robb Janak

Matei Alexandru

Neil E Fuchs

Gabriel Scott Roberts

John Mandell

Bruce A Swanbon

Jacob Moore

John A Schwoerer

Timothy P Neal

John J Lester

Eric James Hodgkinson

Austen P Metsack

Thomas P Howell

Marc B Silva

Tyler Hines

David M Barnes

Adam C Cecil

Kevin J Audibert

John Jerl Purcell, Iii

Matthew P Wilson

Dong Yang

Scott Nelson

Parthasarathy Seshadri

P Douglas Aubin

Peter Popadiuc

Paul M Bovat

Nathaniel P Hassall

Biao Lu

Jared Annis

Yang Dong

A valve actuation system comprises a first arm having a first arm contact surface and operatively connected to a valve actuation motion. A second arm having a second arm contact surface is operatively connected to the at least one engine valve. A discrete lost motion device is provided that is controllable between a first, motion conveying state and a second, motion absorbing state. The discrete lost motion devices comprises a plunger contact surface and a housing contact surface. The housing contact surface is configured to engage one of the first or second arm contact surfaces, and the plunger contact surface is configured to engage another of the first and the second arm contact surfaces. The first and second arm contact surfaces, the housing contact surface and the first plunger contact surface are configured to support the discrete lost motion device between the first arm and the second arm.

Valve actuation system comprising a discrete lost motion device

A compact, modular, lost motion variable valve actuation assembly includes a dry start hydraulic circuit to enable quick priming of a lost motion master-slave circuit from a dry start reservoir to the master piston chamber during engine start. Motion of the master piston on engine startup may draw in fluid from the dry start hydraulic circuit. The dry start components may be integrated into a compact modular rocker shaft pedestal package suitable for retrofit on existing engine head assemblies. The master piston may include a push tube interface that includes a deep push tube cavity and lubrication capabilities in the master piston that provides for improved wear, stability, easy installation and alignment. The slave piston may be provided with a valve catch to reduce valve closing velocity during cycles involving lost-motion.

Lost motion variable valve actuation systems and method

A valve actuation system comprises a cylinder deactivation controller operatively connected to and in fluid communication with intake and exhaust deactivators for at least one cylinder. The valve actuation system further comprises an engine braking controller operatively connected to and in fluid communication with the engine braking actuators for the at least one cylinder. A braking-dependent deactivator controller is disposed between and in fluid communication with the cylinder deactivation controller and the intake deactivators, and in fluid communication with the engine braking controller via a control input. The braking-dependent deactivator controller is configured, in a first state based on its control input, to permit hydraulic fluid flow in hydraulic fluid control passages for the intake deactivators when in a non-1.5-stroke engine braking mode and, in a second state, to vent the hydraulic fluid control passages for the intake deactivators when in a 1.5-stroke engine braking mode.

System facilitating cylinder deactivation and 1.5-stroke engine braking operation in an internal combustion engine

A system for actuating at least two engine valves comprises a first rocker assembly operatively connected to a first valve actuation motion source and to a first engine valve. The first rocker assembly comprises a first lost motion component arranged in series with a first input rocker and a first output rocker. A second rocker assembly is operatively connected to a second valve actuation motion source and to a second engine valve. The second rocker assembly comprises at least one second rocker. The system further comprises a one-way coupling mechanism disposed between the first output rocker and the at least one second rocker such that second valve actuation motions are transferred from the at least one second rocker to the first output rocker, and first valve actuation motions are not transferred from the first output rocker to the at least one second rocker.

Valve actuation system comprising rocker assemblies with one-way coupling therebetween

Valve bridge systems include constraints and guides for managing bridge jump and other uncontrolled valve bridge motion during engine operation. Constraints may include an e-foot collar, an extended portion on the bridge, and a bridge brake pin. Guides may include valve stem tip lead-in chamfers surrounding the valve bridge valve pockets as well as a deflection surface on the bridge extended portion. Methods of configuring valve bridges may include configuring the valve step tip lead-in chamfers based on worst-case positions of the valve bridge defined by one or more or a combination of the constraints provided by the e-foot collar, extended portion and brake pin.

Valve bridge constraints and guides and related methods

A valve actuation system comprises a valve actuation motion source configured to provide a main valve actuation motion and an auxiliary valve actuation motion for actuating at least one engine valve via a valve actuation load path. A lost motion subtracting mechanism is arranged in the valve actuation load path and configured, in a first default operating state, to convey at least the main valve actuation motion and configured, in a first activated state, to lose the main valve actuation motion and the auxiliary valve actuation motion. Additionally, a lost motion adding mechanism configured, in a second default operating state, to lose the auxiliary valve actuation motion and configured, in a second activated state, to convey the auxiliary valve actuation motion, wherein the lost motion adding mechanism is in series with the lost motion subtracting mechanism in the valve actuation load path at least during the second activated state.

Valve actuation system comprising in-series lost motion components for use in cylinder deactivation and auxiliary valve actuations

A system for controlling actuation of an engine valve comprises a pivot and a torsion spring having first and second legs operatively connected to the pivot. A lever arm is adjustably affixed to and extending away from the pivot, and is further rotatable about a pivot axis of the pivot between a retracted position and an extended position and vice versa relative to a motion conveying component. Furthermore, a housing is provided having a pivot bore formed therein with the pivot rotatably disposed in the pivot bore. The housing further comprises a first and second openings intersecting with the pivot bore such that the first and second legs extend out of the first opening and the lever arm extends out of the second opening. When a first force is applied by the motion conveying component to the lever arm, such first force maintains the lever arm in the extended position.

Rotating actuator system for controlling valve actuation in an internal combustion engine

A valve bridge comprises a central body and at least first and second valve interface portions extending from the central body, each of the at least first and second valve interface portions defining a chamber configured to receive an engine valve and corresponding valve spring and spring retainer. Each chamber comprises a valve bridge control surface configured to selectively contact at least one of the corresponding valve spring and spring retainer, wherein each valve bridge control surface is a concave surface configured to extend downward around the corresponding valve spring.

Valve bridge comprising concave chambers

Lost motion variable valve actuation systems and methods

A system and associated methods for controlling valve motion in internal combustion engines provide a pulsing component for energizing a solenoid control valve in pulsatile fashion to cause a transient pressure change in a hydraulic network linking the control valve to a common, paired set of intake and exhaust main event deactivation mechanisms, which may be provided in respective valve bridges. The pressure change results in hydraulic deactivation of main event motion of the exhaust valve while avoiding deactivation of main intake event motion and thereby preserving intake main event valve motion, and supporting use of the intake main event motion for additional braking or other operations. The systems and methods are particularly suited for engine environments that employ cylinder deactivation (CDA) combined with high-power density (HPD) engine braking.

Single actuator valve sequencing in cylinder deactivation and high-power density (HPD) braking engine environments

A valve bridge system comprises a valve bridge configured to extend between at least two engine valves of an internal combustion engine. In one embodiment, a valve bridge guide is operatively connected to the valve bridge and configured to extend between at least two valve springs respectively corresponding to the at least two engine valves, the valve bridge guide defining a surface conforming to a valve spring of the at least two valve springs. In another embodiment, the valve bridge guide may comprise at least a first member maintained in a first fixed position relative to and at a predetermined distance from the valve bridge. In both embodiments, the valve bridge guide is configured to avoid contact with the valve bridge in a controlled state, but to permit contact with valve bridge to resist uncontrolled movement of the valve bridge.

Valve bridge systems comprising valve bridge guide

A system for supplying hydraulic fluid in an internal combustion engine comprises a pumping assembly disposed within a housing and a hydraulic circuit, operatively connected to the pumping assembly, also disposed within the housing, which housing may be fixed or dynamic. A source of pumping motions is operatively connected to the pumping assembly, which source of pumping motions may comprise a valve actuation motion source or a component of a valve train between the valve actuation motion source and an engine valve. Pumping motions applied to the pumping assembly by the source of pumping motions causes hydraulic fluid received from a supply pressure hydraulic fluid input of the hydraulic circuit to be transmitted to an increased pressure hydraulic fluid output of the hydraulic circuit.

System comprising a pumping assembly operatively connected to a valve actuation motion source or valve train component

A system for actuating engine valves may include a valve bridge having a main event rocker interface portion, a first valve interface portion and a second valve interface portion extending in generally opposite directions from the main event rocker interface portion. The second valve interface portion may include an open end including a slot for receiving a bridge pin. The slot permits the valve bridge to be removed from the actuation system without removal of the main event rocker or other actuating components, such as an auxiliary rocker. The valve bridge can be removed from the valve train without requiring removal of other actuation system components, such as auxiliary rockers or main event rockers. A single valve bridge configuration can be used with different valve spans, which may occur among different cylinder sizes in a given engine family, or across different engine families.

Removable valve bridges and valve actuation systems including the same

A pushrod assembly for an internal combustion engine comprises a pushrod having a first end and a second end, the first end being configured to receive valve actuation motions from a valve actuation motion source and the second end being configured to impart the valve actuation motions to a valve train component. The pushrod includes a resilient element engagement feature. The pushrod assembly includes a fixed support and a resilient element operatively connected to the resilient element engagement feature and the fixed support. The resilient element is configured to bias the pushrod, via the resilient element engagement feature, toward the valve actuation motion source. An internal combustion engine may comprise the pushrod assembly described herein. A follower assembly may be provided to maintain contact between second end of the pushrod and the valve train component.

Pushrod assembly

A system for actuating one or more engine valves comprises a lost motion assembly including locking elements to selectively lock and unlock a locking mechanism disposed within a valve train such that motions may be likewise selectively applied to, or prevented from being applied to, one or more engine valves. In an embodiment, the locking elements comprise wedges having at least one wedge inclined surface defined according to a cone frustum and configured to engage an outer recess formed in a housing, the outer recess comprising an outer recess inclined surface also defined according to the cone frustum. The device may comprise a locking mechanism disposed within a housing bore in the housing and a snubber also disposed in the housing bore. Furthermore, the outer recess may be configured to permit movement of the locking element along a longitudinal axis of the housing bore.

Growing community of inventors

Granby, CT, United States of America

G Michael Gron, Jr