Corning Incorporated

Corning Glass Works

Corning Incorporate

G Daniel Lipp

James Gary Anderson

Thomas Adam Collins

Leslie E Hampton

Alfred N Mack

Raja Rao Wusirika

Mallanagouda D Patil

Donald L Guile

Roger A Allaire

Robert John Locker

Donald M Trotter, Jr

George M Cunningham

Harry A Kragle

Srinivas H Swaroop

Louis S Socha, Jr

Rodney D Bagley

Lawrence S Rajnik

David S Weiss

Tudor Constantin Gheorghiu

Paul S Schmitt

Louis M Holleran

Arthur E Hillman

David W Lambert

Kathleen Elizabeth Morse

Larry J Zook

William J Von Hagn

A method of fabricating a monolithic honeycomb structure product involves shaping a first mixture of raw materials and a binder into a green honeycomb, extruding a second mixture of raw materials and a binder into one or more green members that each define an opening extending longitudinally therethrough. The raw materials of the second mixture are compatible with the raw materials of the first mixture. The green honeycomb and member(s) are dried. The binders of the green honeycomb and member(s) are softened at the surfaces that are to be bonded. The green member(s) is inserted into the honeycomb and bonded to the honeycomb to form an assembly thereof, which is then dried and fired to form a unified monolithic honeycomb structure. The insertion is best carried out by mounting a member in the shape of a tube on a mandrel, and inserting the mandrel into the honeycomb opening to bond the tube to the honeycomb.

Method of fabricating a honeycomb structure

A mineral-insulated cable termination offering hermetic sealing of the cable end at temperatures in excess of 300.degree. C. having a metal spacer or extension sealed to the cable sheath which matches the cable conductor in thermal expansion, and a high-expansion, refractory glass, ceramic, or glass-ceramic seal filling the gap between and sealed to each of the spacer and the cable sheath, the termination offering stable protection for the cable insulation under corrosive high-temperature operating conditions.

Mineral-insulated cable terminations

The invention is directed at an engine exhaust system comprising: (1) a honeycomb structure having an inlet and outlet end disposed in a housing located in an exhaust gas stream downstream from an engine, and having a first substantially unobstructed flow region, and a second more obstructed flow region adjacent the first region, both providing a flow path for the exhaust gases in the exhaust gas stream; and, (2) a fluidics apparatus disposed in the exhaust stream comprising a bi-convex diverter body with the respective surfaces located upstream and downstream of each other, located upstream and proximate to the first region, a diversion fluid source and a conduit possessing a rounded outlet for directing the diversion fluid toward the diverter body.

Exhaust gas fluidics apparatus

The invention relates to an extruded honeycomb structure in which every cross-section is rotationally displaced from other cross-sections. The cells are twisted and as a result, are not parallel with the axis of extrusion. The twisted cells are formed by passing plastically deformable material through a die and twisting or rotationally displacing the extrudate around its central axis to obtain a twisted honeycomb structure.

Honeycomb structures having non-parallel cells and method of making

A metal honeycomb heating element is protectively mounted in an enclosure comprising a one-piece enclosure wall, the heater being supported between a circumferential support member and a circumferential compression ring attached to the enclosure wall. A diametrically balanced compressive force is maintained on the edges of the heating element by the compression ring and support, this force operating to significantly extend the life of the heater element under hot vibration. Heater slot separators and electrode feedthrough structures for extending the life of the heater element are also provided.

Axially assembled enclosure for electrical fluid heater having a

Extrusion die apparatus and an extrusion method for extruding large-cross-section honeycomb structures from plasticized ceramic batch materials are described, the apparatus comprising a die having a support rod connected to its central portion, the support rod being anchored to support means upstream of the die. The support rod and support means act to limit die distortion during extrusion, reducing die strain and stress to levels permitting large honeycomb extrusion without die failure. Dies of optimal thickness are disclosed which reduce the maximum stresses exerted on the die during extrusion.

Method and apparatus for extruding large honeycombs

A lead construction for a fluid heater such as an electrically heated catalytic converter, is set forth including a mineral insulated cable having a central core connected to the heater element of the fluid heater, an outer metal sheath connected to an enclosing housing for the fluid heater, and electrical insulation between the central core and the outer sheath.

Electrical leads for a fluid heaters

Electrically conductive honeycomb structures are provided for use as catalytic converters, pre-heaters for catalytic converters, or particulate filters. The honeycomb structures are composed of subunits which are arranged to produce a serpentine conductive path through the honeycomb. The serpentine path gives the honeycomb an increased electrical resistance so that elevated temperatures can be achieved with less current. The subunits allow the serpentine current path to be produced without any slitting or cutting of the honeycomb.

Electrically heatable honeycomb structures

An alternating-flow heat exchanger and method of forming is disclosed, in which a substrate is provided having open-ended, straight passageways therethrough, and at least one end cap for diverting flow in said passageways into primary and secondary flow paths. The ceramic substrate is coated with a desirable coating. The end cap is then applied to the substrate to direct flow from the passages in first and second flow paths.

Coated alternating-flow heat exchanges and method of making

The present invention features a process and apparatus for drying ceramic structures in an electromagnetic energy field. The apparatus comprises a cradle or setter for supporting the ceramic structure which is made of a light-weight, tough, temperature-resistant material which does not absorb energy in the radio frequency range, for example, fiberglass reinforced polyester. The setter is also characterized by many apertures to allow passage of air or moisture, and is designed to avoid trapped air volumes.

Apparatus for drying ceramic structures using dielectric energy

Electrically conductive honeycomb structures are provided which include an inlet face, an outlet face, a set of short insulating slots extending from the inlet face towards the outlet face, and a set of long insulating slots extending from the outlet face towards the inlet face. The short and long slots are interdigitated so that electrical current flowing parallel to the inlet face must follow a serpentine path around the ends of the slots. The serpentine path is located closer to the inlet face than to the outlet face so that the heating effect of the current is localized near the inlet face.

Localized electrical heating of honeycomb structures

A method for preparing a alternating-flow heat exchanger is disclosed, in which a ceramic structure is provided having straight, open-ended passageways therethrough. Channels or orifices are drilled into the side of the structure, into and transverse to some of the passageways, and the open ends of these passageways are then plugged. The ceramic materials is fired for a temperature and for a time sufficient to form a monolithic ceramic alternating-flow structure.

Method of forming alternating-flow heat exchangers

A method and die apparatus for manufacturing a honeycomb body of triangular cell cross-section and high cell density, the die having a combination of (i) feedholes feeding slot intersections and (ii) feedholes feeding slot segments not supplied from slot intersections, whereby a reduction in feedhole count is achieved while still retaining good extrusion efficiency and extrudate uniformity.

Extrusion die and method

A method and die apparatus for manufacturing a honeycomb body of rhombic cell cross-section by extrusion through an extrusion die of triangular cell discharge slot configuration, the die incorporating feedholes at selected slot intersections only, such that slot segments communicating directly with the feedholes discharge web material and slot segments not so connected do not discharge web material, whereby a rhombic cell cross-section in the extruded body is provided.

Novel method and apparatus are disclosed for dielectrically drying green ceramic or wet honeycomb structures, by rotating such structures about their longitudinal axis between a pair of parallel dielectric electrodes and simultaneously blowing heated air through the longitudinal cells of the honeycomb structure. Preferably the dielectric electrodes are oriented parallel with the longitudinal axis of the honeycomb structure, and the rotation thereof between the electrodes accordingly results in a more uniform energy transfer to the honeycomb structure by leveling out the non-uniformities and variations in the dielectric field.

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Painted Post, NY, United States of America

G Daniel Lipp