Noranda Inc.

Pamour Inc.

G Bryn Harris

John G Peacey

Serge Monette

Robert W Stanley

A process for the production of pure magnesium chloride liquor from siliceous magnesium minerals comprises the steps of continuously leaching the siliceous magnesium mineral with a hydrochloric acid solution at a temperature higher than 50.degree. C. but below the boiling point and in such a manner as to maintain the pH of the slurry below 1.5 to prevent the formation of silica gel, continuously reacting such slurry with a reactive magnesia in order to raise the pH to 4.0-7.0 to precipitate substantially all the impurities from solution while preventing silica gel formation, and performing a solid/liquid separation of the slurry on suitable filtration equipment to obtain pure magnesium chloride liquor.

Production of pure magnesium chloride solution from siliceous magnesium

A process for the production of Mg metal from impure Mg-containing materials is disclosed. The process comprises the steps of reacting a slurry of impure Mg-containing material with a hot HCl-containing gas stream to produce an impure MgCl.sub.2 slurry, purifying the MgCl.sub.2 slurry to form a substantially pure MgCl.sub.2 solution, drying the substantially pure MgCl.sub.2 solution to produce a MgCl.sub.2 powder containing up to about 5% each of MgO and H.sub.2 O, dehydration melting of the MgCl.sub.2 powder to produce molten anhydrous MgCl.sub.2, performing electrolysis of the molten anhydrous MgCl.sub.2 to produce Mg metal and Cl.sub.2, and recycling all of Cl.sub.2 produced during electrolysis to the above dehydration melting step for converting MgO and H.sub.2 O present in the MgCl.sub.2 powder into MgCl.sub.2 and HCl and for producing the hot HCl-containing gas stream. Dehydration melting is preferably done by feeding the MgCl.sub.2 powder into the feed end of a rotary kiln, and reacting Cl.sub.2 produced during electrolysis with carbonaceous fuel and air in a burner located at the discharge end of the rotary kiln to produce a hot gas mixture containing HCl, CO, Co.sub.2, N.sub.2 and sufficient unreacted Cl.sub.2 to convert essentially all the MgO and H.sub.2 O present in the MgCl.sub.2 powder into MgCl.sub.2 and HCl.

Production of magnesium metal from magnesium containing materials

A process for producing a substantially pure, concentrated MgCl.sub.2 solution suitable for subsequent molten salt electrolysis to magnesium metal from an impure magnesite ore or concentrate is disclosed. The process comprises the steps of calcining a magnesite ore or concentrate at a temperature greater than 600.degree. C. to decompose most of the magnesite and form a reactive magnesia, dissolving such reactive magnesia with either concentrated hydrochloric acid or hydrogen chloride gas with the addition of a surface active wetting agent to produce an impure concentrated MgCl.sub.2 solution, and reacting such impure concentrated MgCl.sub.2 solution with a minimum of excess magnesia to increase the pH of the solution to at least 5.5 to precipitate undesirable impurities from solution and produce a substantially pure MgCl.sub.2 solution.

Production of pure MgCl.sub.2 solution suitable for the production of

A process for the recovery of gold from a precious metal bearing sludge concentrate is disclosed. The process comprises the steps of leaching the sludge with hydrochloric acid and hydrogen peroxide to solubilize at least gold, palladium and platinum, removing silver from the leach slurry as insoluble silver chloride and selectively precipitating gold from the leach solution remaining after removal of silver by reduction with SO.sub.2 in the presence of sodium ions.

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Kirkland, Canada

G Bryn Harris