Dai Nippon Insatsu Kabushiki Kaisha

Nittetsu Mining Co., Ltd.

Dai Nippon Insatsu K.k.

Fumio Takagi

Keiji Hanamoto

Eisuke Arai

Kuniaki Kamei

Koichi Shirai

Yasuharu Orihara

Kazushi Miyazawa

Takao Terauchi

Akio Kawasaki

Nobuhiro Takahashi

Yasuaki Ishii

A roll crusher having a pair of rolls facing each other, in which feed material to be crushed is fed into a space or a crushing chamber formed in between these rolls, and the pair of rolls rolls up the material to compress and crush it. Both ends of one or the other of the rolls are provided with flanges which cover the lower portions of end openings in the crushing chamber. Cheek plates fixedly disposed cover the remaining portions of the end openings of the crushing chamber. This construction helps prevent feed material from flowing out of the crushing chamber. One of the pair of the rolls is driven for rotation by a source of drive power, and the other is rotated freely as well as driven to rotate initially at low speed, which permits coarse materials to be forcibly entrained in between the rolls for crushing. During the process of crushing, the crushing clearance of rolls is set to 0.6 to 2.4 times 80% passing size of feed material, and feed rate is limited so that passing rate of the material ranges 0.5 to 0.8 times the theoretical throughput capacity of the crusher, which remarkably increases the actual throughput of the roll crusher.

Roll crusher and crushing method in use for the roll crusher

A mutilayer film which combines excellent vacuum formability, excellent heat resistance during injection molding and excellent dimensional stability during printing of the film, and which can be suitably used as a base of a transfer film for three-dimensional conformability capable of satisfactorily printing onto the surface of an article having a complex three-dimensional shape.

Multilayer base film for three-dimensional conformability

A film which combines excellent vacuum formability, excellent heat resistance during injection molding and excellent dimensional stability during printing of the film, and which can be suitably used as a base of a transfer film for three-dimensional conformability capable of satisfactorily printing onto the surface of an article having a complex three-dimensional shape.

Base film for three-dimensional conformability

A strip-like pattern sheet has a plurality of patterns and register marks spaced apart from each other by a predetermined distance in its longitudinal direction. The pattern sheet is transported from a supply roll to a take-up roll in such a way that it covers the opening of a female mold. At the upper stream of the female mold, the register marks are detected so that a pattern-sheet-holding-and-transferring means holds the pattern sheet at a predetermined position and heats it. The pattern sheet is displaced by one pitch so as to cover the opening of the female mold. The softened pattern sheet is pressed by a compressed air against the cavity surface of the female mold with the cavity being evacuated. Thereafter the holding-and-transferring means is returned to its initial position and the female and male molds are mated so that molten resin is injected into the molding cavity defined between the female and male molds so that a pattern is imprinted on the surface of a molded article or finished product. The pattern may be imprinted or transferred in an efficient manner and the precise registration between the pattern and the surface of the molded article or finished product can be attained.

Method for injection molding articles while simultaneously forming

Device for injection molding articles while simultaneously forming

A process for producing decorative articles having patterns of surface concavities and convexities (unevennesses) comprises the steps of:

Process for producing decorative articles

A printing pattern support sheet made up of a film soluble in water and a pattern pre-printed on one surface of the film is prepared beforehand. The pattern is activated, immediately before being used for transfer printing, into a tacky or adherent condition ready for printing by applying a solvent thereto. The sheet with the pattern thus activated is fed onto the free surface of a mass of water, whereby the film supporting the pattern is dissolved in the water to leave the pattern floating on the surface of the water. An article on the surface of which the pattern is to be printed is then forced against the floating pattern into the water, whereby the pattern is transferred and adheres to the article. To apply the solvent to the pattern, a gravure printing plate cylinder can be used.

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Tokyo, Japan

Fumio Takagi