Luna Innovations Inc.

Fritz John Friedersdorf

Nathan K Brown

Thomas A Wavering

Paul Gordon Muskopf

Conrad Koenig Andrews

Jeffrey Coleman Demo

Kathryn Beryl Ridder

Mara Elizabeth Schindelholz

Charles L Bopp, Iii

Conrad Koeing Andrews

Mateja Putic

A measurement system permits environmental, corrosion damage, and mechanical property measurements to assess protection properties of coatings. The system includes one or more multi-sensor panels, each multi-sensor panel having sensors for assessing coating barrier properties, free corrosion, and galvanic corrosion. Each multi-sensor panel is installed on a test rack that contains electronics for sensor excitation and sensor data acquisition throughout a corrosion test. Sensor data is collected, stored, and communicated to a base station. A network of multiple test racks can be supported by a base station to compare the performance of different coatings and material combinations simultaneously. The test racks can be used in accelerated atmospheric corrosion tests, outdoor test sites, or application service environments. Measurements of the capacity of a coating to maintain barrier properties, prevent free corrosion, galvanic corrosion, and environment-assisted cracking can be used to develop, select, and predict service performance of coatings.

Measurement systems and methods for corrosion testing of coatings and materials

A sensing device includes a pair of contactless electrodes for placement on a coating on a surface of a structure or within or between one or more coatings on or over the surface of the structure. The electrodes function as sensors when activated to generate a current flow through the electrodes at multiple different frequencies. The sensing device also includes contactless control circuitry co-located with or separate from the electrodes that transmits impedance data generated from the activated electrodes. The impedance data is associated with corrosion condition information of the structure and/or the one or more coatings. A data collection system and display system useable with the sensing device are also described.

Apparatus, systems and methods for local in situ measurement of corrosion condition information with contactless electrodes

A corrosivity associated with each of multiple locations near, on, or within a structure exposed to an environment that can corrode the structure is determined. Each of multiple sensor nodes is mounted at a corresponding one of the locations and measures environmental sensor information using one or more environmental sensors and corrosion sensor information using one or more corrosion sensors. The environmental sensor information is processed to obtain for the sensing node a first atmospheric corrosivity category value in accordance with a corrosivity classification system, and the corrosion sensor information is processed to obtain a second atmospheric corrosivity category value for the sensing node in accordance with the corrosivity classification system. One or more of the first and second atmospheric corrosivity category values is provided for use in determining a corrosion classification value for each of the locations.

Sensing systems and methods for determining and classifying corrosivity

Sensor assemblies, units and methods are provided to determine crack development of components of interest associated with a monitored structure. According to preferred embodiments, a sample sensor bolt is provided having a shank with a threaded end, the sensor bolt being formed of a material serving as a surrogate of the material forming a component of interest associated with the monitored structure. A frame surrounds the shank of the sensor bolt and has fluid ports therein to allow fluid to contact an exposed portion of the sensor bolt shank in registry therewith. A load cell is operatively connected to the sensor bolt. A preload nut is threaded onto the threaded end of the sensor bolt shank and contacts an end of the frame so as to place the sensor bolt under an initial tensile stress. Crack formation within the sensor bolt shank caused by fluid acting upon the exposed portion thereof responsively relieves the initial tensile stress of the sensor bolt which is thereby sensed by the load cell, whereby crack formation in the shank can be used to sense the propensity for crack development in the component of interest associated with the monitored structure.

In-situ sensors and methods for monitoring environment assisted cracking of structural components

Methods and systems are provided for detecting presence of a target particulate of predetermined size (e.g., engine wear debris) in a fluid (e.g., an engine lubricant) by providing at least one pair of serially fluid-connected upstream test and downstream reference filtration elements in the fluid. At least the upstream test filtration element has a filtration size rating that is sufficient to remove a predetermined amount of the target particulate from the fluid. The differential pressure of the fluid may then be measured (e.g., by suitable pressure transducers) across each of the test and reference filtration elements. By comparing the differential pressure across the test filtration element to the differential pressure across reference filtration element, the presence of the target particulate in the fluid can thereby be detected by an increase in differential pressure across the test filtration element in comparison to the differential pressure across the reference filtration element. The methods and systems of the invention thus allow for the detection of target particulates that is independent of the fluid flow rate and/or temperature (viscosity, density).

Systems and methods to detect particulate debris in a fluid

A passive sensor that is located on or adjacent to a structure that can be used to monitor the affect of environment on a structure or coating that is used to protect the structure. The sensor includes a parasitic element that interacts with the environment and influences the intensity of the electromagnetic response between the inductive element of the sensor and the antenna of the interrogation reader device. The condition of the parasitic element is determined by the radio frequency interaction of the reader antenna and the inductive element of the sensor. The parasitic element condition correlates to the environmental severity, or corrosivity of the environment and damage to metallic structures or protective coatings. An integrated circuit within the sensor is capable of storing identification, time, material, and measurement information. The sensor and system of the present invention is useful for tracking and monitoring cumulate environmental damage to a structure.

Wireless corrosion sensor

Sensors, methods and systems detect physical effects (e.g., corrosion, erosion, scaling and/or oxidation) of a fluid in contact with a diaphragm associated with a sensor assembly. The diaphragm preferably exhibits a first mechanical response when initially placed into contact with a fluid and a second mechanical response different from the first mechanical response after exposure to the fluid for a predetermined period of time. A change in the diaphragm mechanical responses between at least the first and second mechanical responses is therefore indicative of physical effects on the diaphragm over time caused by the fluid in contact therewith. A mechanical response sensor is operatively associated with the diaphragm so as to measure the change in the diaphragm mechanical responses and thereby determine the physical effects over time of the fluid in contact with the diaphragm. In some embodiments, the diaphragm is actuated due to a pressure condition exerted by the fluid or in other embodiments the diaphragm is internally actuated. Internal actuation includes pneumatic, hydraulic or piezoelectric means for producing a mechanical response of the diaphragm. In one embodiment, therefore, fluid corrosivity may be sensed by bringing a sensor assembly having a pressure-actuated diaphragm into contact with a corrosive fluid, exerting a pressure condition on the diaphragm so as to cause the mechanical response of the diaphragm, measuring the diaphragm deflection or strain, and then deriving fluid corrosivity from the measured diaphragm mechanical response.

Sensors, methods and systems for determining physical effects of a fluid

Integral fiber optic-based condition sensors detect conditions of a composite structure, e.g., a coated wire assembly so as to detect damage or conditions that may damage the same. Preferably, at least one optical fiber sensor having a plurality of Bragg gratings written into the fiber at spaced-apart locations along its axial length is integrated into the electrical insulator coating of a wire, wire bundle or wiring harness. The fiber optic sensor may thus be employed to measure the environmental loads on the electrical wiring including stresses from bending, axial loading, pinch points, high temperature excursions and chemical damage. The system is capable of detecting and locating transient conditions that might cause damage to a wiring system or permanent changes in state associated with damage events. The residual stress in the electrical insulator coating of a wire, wire bundle, or wiring harness are used to monitor the evolution of damage by wear or chaffing processes. Detected stress relief on one or more Bragg gratings will thus be indicative of damage to the insulator coating on the conductor. As such, the magnitude of such stress relief may be detected and used as an alert that the wire insulation is damaged to an unsafe extent.

Growing community of inventors

Earlysville, VA, United States of America

Fritz John Friedersdorf