Metallgesellschaft Aktiengesellschaft

Friedemann Marschner

Emil Supp

Heinz Jockel

Walter Boll

Gerhard Cornelius

Heinz Hiller

Friedrich W Moller

Hans-Martin Stonner

Hans Kupfer

Gerhard Grunewald

Friedrich-Wilhelm Moller

Gunter Pockrandt

Wolf-Dieter Muller

Hagen Krumm

Gerhard Hochgesand

Theodor Voeste

Hans J Schmidt

Hans-Gunter Mortel

Toma Varlam

Lutz Weidemann

The methanol vapor is mixed with a gas mixture which consists mainly of carbon dioxide and hydrogen and a high-methanol mixed feedstock is thus obtained. The mixed feedstock is fed to a first catalytic breakdown zone at an entrance temperature from 300.degree. to 400.degree. C., which contains a zinc-containing catalyst, which is indirectly heated. An intermediate having a methanol content not in excess of 1% by volume is withdrawn at a temperature in the range from 350.degree. to 600.degree. C. from the first breakdown zone and is cooled. Condensed water is removed at least in part from the intermediate, which is subsequently heated to a temperature in the range from 320.degree. to 420.degree. C. At least one-half of the heated intermediate product is supplied to a second catalytic breakdown zone, which also contains a zinc-containing catalyst, which is indirectly heated. A precursor product is withdrawn from the second breakdown zone at temperature from 350.degree. to 600.degree. C. and is cooled and aqueous condensate is withdrawn from the precursor. The product, which is subsequently supplied at an entrance temperature from 20.degree. to 80.degree. to and is passed through a separating zone, which contains a multiplicity of selectively permeable membranes. First and second gas streams are withdrawn from the separating zones. The first gas stream contains at least 90% by volume CO.sub.2 and H.sub.2. The second gas stream contains at least 30% by volume CO. The first gas stream is enriched with CO.sub.2 to provide a gas mixture, which is mixed with the methanol vapor.

Process for producing a product gas containing carbon oxides and

A reactor is provided for producing methanol by the reaction of synthesis gases containing carbon oxides and hydrogen in contact with a copper containing catalyst positioned in the reactor in catalyst tubes surrounded by boiling water under pressure. The catalyst tubes are made from a metallic material which is catalytically inactive with respect to the methanol synthesis gas and have approximately the same coefficient of thermal expansion as the shell of the reactor. The catalyst tubes are made of a steel composed of mixed austeniticferritic structure and containing 10-30% by weight chromium.

Reactor for producing methanol and process

Desulfurized hydrocarbons are reacted with water vapor on catalysts at temperatures of 700.degree. to 1200.degree. C. to form a high-hydrogen product gas, which is separated in a pressure-swing adsorber into purified hydrogen and a separated gas, which contains substantially carbon oxides and methane. The purified hydrogen is supplied to a hydrogenating plant, which is operated at temperatures in the range of 250.degree. to 500.degree. C. and pressures of 200 to 400 bars. High-hydrogen gas from the hydrogenating plant flows in a pipeline through a heater and is then recycled to the hydrogenating plant. The heater consists of a fuelfired reheater, in which the separated gas is used as a fuel. The pipeline in which the high-hydrogen gas is recycled between the hydrogenating plant and the heater consists of an alloy steel, in which the carbon is combined in carbides with at least one of the alloying constituents chromium, molybdenum, tungsten or vanadium.

Process for heating hydrogen

A process is described for producing carbon monoxide and hydrogen which comprises contacting methanol vapor at a temperature of 200.degree. to 500.degree. C. with an indirectly heated zinc containing catalyst while said methanol vapor is at a pressure in a range of 2 to 50 bars, whereby to obtain an effluent gas in which the components of carbon monoxide and hydrogen constitute at least 90% by volume of said gas, removing at least a part of the impurities from said effluent gas and separating said effluent gas into its carbon monoxide and hydrogen components by adsorption. The effluent gas can be separated into its carbon monoxide and hydrogen components by use of a plurality of adsorbers containing zeolite-type molecular sieve material where the zeolite is substantially permeable to hydrogen but sorbs carbon monoxide.

Process for producing carbon monoxide and hydrogen from methanol

A process for the catalytic production of gasoline hydrocarbons from synthesis gas comprising carbon oxides and hydrogen is disclosed wherein the synthesis gas is fed initially to a methanol synthesis and thereafter effluent from the methanol synthesis is converted to gasoline hydrocarbons in a gasoline synthesis stage. The invention resides in that the entire effluent from the methanol synthesis stage is fed to the gasoline synthesis stage and at least a portion of the residual gases from the gasoline synthesis stage comprising carbon oxides, hydrogen, methane and minor amounts of C.sub.2 -C.sub.4 hydrocarbons is fed to the methanol synthesis stage together with fresh synthesis gas.

Process of producing gasoline from synthesis gas

An improved continuous process of producing fatty alcohols by a catalytic hydrogenation of fatty acids wherein hydrogen is fed and distributed into the annular space through nozzles which are specially designed to effect a pressure loss of 15 to 30 bars is disclosed. Guide tubes having specific dimensions are disposed above said nozzles. The feedstock to be treated and the catalyst dispersion are fed separately. The new process results in milder conditions for the catalyst and in a higher throughput rate.

Continuous process of producing fatty alcohols

In the production of methanol from gaseous and liquid hydrocarbons having a higher C/H ratio than is stoichiometrically required to produce methanol, wherein said hydrocarbons are catalytically cracked in the presence of water vapor and at a temperature of about 350.degree.-950.degree. C. and under a pressure of about 5-30 bars to produce a synthesis gas containing hydrogen and oxides of carbon, followed by a catalytic reaction of the hydrogen with the oxides of carbon at a temperature of about 230.degree.-280.degree. C. and under a pressure of about 30-150 bars to produce methanol, the improvement which comprises treating the methanol synthesis exhaust gas so as to remove therefrom carbonaceous gaseous constituents so that the residual gas is high in hydrogen, and adding said high-hydrogen residual gas to the hydrocarbons prior to cracking in an amount such that the C/H ratio of the material to be cracked is up to about 5.7, thereby reducing the energy consumption per unit of methanol produced. Advantageously, the cracking of said hydrocarbons is effected in two stages, the carbonaceous gaseous constituents removed from the methanol synthesis exhaust gas being used for indirect heating of the second cracking stage. The removal of the carbonaceous gaseous constituents from the methanol synthesis exhaust gas is effected by contacting such exhaust gas with a molecular sieve, at least part of the high-hydrogen residual gas being added to the hydrocarbons before the second stage, the mixture of hydrocarbons and high-hydrogen residual gas being treated to effect hydrogenation and desulfurization of the hydrocarbons.

Process of producing methanol

A process for producing methanol wherein coal is gasified by a treatment with water vapor and oxygen at elevated temperature, the resulting gas is cooled and is scrubbed with an organic solvent to remove impurities from the gas, the carbon oxides contained in the gas are catalytically reacted with hydrogen to form methanol, and the methanol is separated, the improvement comprises subjecting the residual gas left after the separation of the methanol to a catalytic cracking treatment with water vapor under pressure and at elevated temperature to form hydrogen and carbon oxides and cooling the cracked gas and recycling it to the methanol synthesis.

Process for producing methanol

The sensible heat contained in exhaust gases formed in chemical reactions is utilized to produce energy. The exhaust gas is conducted as a counterflow to the product gas and is heated and expanded with the performance work.

Process for producing energy

Methanol is produced by a process wherein

Growing community of inventors

Oberursel, Germany

Friedemann Marschner