Frost Controls, Inc.

Other

Frederick Thomson

Robert C Thomson

Sandip Sarkar

James Dogul

A safety-related control system (SRCS) designed to safeguard personnel operating hazardous production equipment. The SRCS integrates the safety-related part of a machine into one homogenous system for the purpose of increasing safety. In so doing, the SRCS monitors the machine, the operator, and itself for safe operation. The SRCS utilizes a non-material barrier to sense the intrusion of a person's body into a hazardous area of a machine. The SRCS uses machine feedback and/or operator interface to determine whether a hazardous condition is present. If such condition is present, the hazard is rendered harmless by the time the intruding body member can reach the potential danger area. The system includes separable means for stopping motion of the moving parts of the equipment, starting movement of the movable parts, and detecting faults in sections of the system.

Continous real time safety-related control system

A photodetection system and related circuitry designed to sense the intrusion of an opaque object in a light plane. Upon sensing the intrusion, the system quickly initiates a machine-stopping sequence prior to the opaque object coming into contact with the machine while that machine is operating. The system comprises a SYSTEM microcontroller and a WATCHDOG microcontroller, both of which operate an output control device of the light curtain switch of the invention, wherein the output control device comprises a plurality of electromechanical relays. Both microcontrollers also perform system hardware and software integrity checks. Furthermore, the WATCHDOG microcontroller evaluates the performance of the SYSTEM microcontroller by transmitting a false intrusion signal to a photosource, determining whether the false signal has been detected, and then verifying that the SYSTEM microcontroller has initiated the machine-stopping sequence. The machine-stopping sequence may be overridden by the WATCHDOG microcontroller, or it may be initiated if the false signal is not detected. The combination of electronic, mechanical, and optical modules of the present invention provides improved reliability and accuracy. In addition, the SYSTEM microcontroller and the WATCHDOG microcontroller are designed so as to reduce the system's sensitivity to spurious signals.

Growing community of inventors

Cumberland, RI, United States of America

Frederick Thomson