Gencorp, Inc.

Dow Corning Corporation

Massachusetts Institute of Technology

The B. F. Goodrich Company

Massachusetts Inst. Tech.

Other

The Dow Chemical Company

Dow Coming Corporation

Frederick J McGarry

Bizhong Zhu

John Robert Keryk

Dimitris Katsoulis

Dimitris Elias Katsoulis

Zhongtao Li

Ramnath Subramaniam

Douglas S McBain

Herschel Henry Reese

Mary B Chan-Park

Yuhong Wu

Randall Gene Schmidt

Changkiu K Riew

Harold L Vincent

Kermit S Kwan

Alan R Siebert

Debora F Bergstrom

Ramnath Subramanian

Bihn Thanh Nguyen

Dimitris E Katsoulis

A fiber reinforced composite including layers of fibers, each layer being impregnated with a resin. The layers include in combination a layer of an addition cured silicone resin and a layer of an organic resin. The layers form a hybrid composite having a higher modulus retention at elevated temperatures than the addition cured silicone resin alone. The hybrid composite's mechanical properties are similar to the organic resin composite, but demonstrate enhanced thermal resistance and reduced flammability.

Hybrid composite of silicone and organic resins

A hydrosilylation reaction curable composition that includes a silsesquioxane polymer, a mixture of silanes or siloxanes as a cross-linking compound and a hydrosilylation reaction catalyst. The curable composition is cured to form a cured resin having high fracture toughness and strength without the loss of elastic modulus.

High fracture toughness hydrosilyation cured silicone resin

Fiber reinforced silicone matrix resin based composites are made more resistant to delamination by incorporating a suitably tough, lower modulus silicone resin, different from said matrix resin, between each fiber layer of the composite. Preferably, woven mats of glass or carbon fibers impregnated with a desired silicone matrix resin are coated with a precursor of the tougher interleaf silicone resin. The resulting laminate of alternating matrix resin-fiber layers and interleaved layers of the tougher silicone resin provides a tougher silicone based composite.

Silicone resin based composites interleaved for improved toughness

A hydrosilylation reaction curable composition including a silsesquioxane polymer, a cross-linking compound, a hydrosilylation reaction catalyst and colloidal silica having a surface coating formed thereon. The curable composition is cured to form a cured resin having high fracture toughness and strength without the loss of elastic modulus and glass transition temperature.

Hydrosilyation cured silicone resin containing colloidal silica and a process for producing the same

A process for producing a cured silsesquioxane resin. The process includes fractionating the silsesquioxane resin a plurality of times utilizing an organic solvent in combination with an organic non-solvent. The fractionated resin is then stripped of excess solvent. The stripped resin is then mixed with a cross-linking compound to form a curable composition. The curable composition is cured to form a cured resin having high fracture toughness and strength without the loss of elastic modulus.

Hydrosilyation cured silicone resins obtained by fractionation

A cured silsesquioxane resin and method for its preparation are disclosed. By using a silyl-terminated hydrocarbon in the hydrosilylation reaction curable composition used to prepare the cured silsesquioxane resin, the cured silsesquioxane resin has improved strength and toughness without significant loss of modulus. A typical silyl-terminated hydrocarbon useful in this invention is silphenylene.

Silsesquioxane resin with high strength and fracture toughness and method for the preparation thereof

Novel rubber-modified rigid silicone resins are disclosed. The novel resins are the copolymerized reaction product of (A) an organosilicon composition selected from the group consisting (I) an organosilicone resin, (II) hydrolyzable precursors of (I), and an hydrolyzate of (II), (B1) a first silicone rubber having a nonfunctional linear chain length between functional groups from 6 to 100 and (B2) a second silicone ruberr having terminal functional groups and a degree of polymerization from about 200 to 1,000. The novel rubber-modified rigid silicone resins of the invention show remarkably high fracture toughness, K.sub.Ic, and critical strain energy release rate G.sub.Ic.

Rubber-modified rigid silicone resins and composites produced therefrom

Novel rubber-modified rigid silicone resins a novel method of making the same are disclosed. The resins are the copolymerized reaction product of (A) an organosilicon composition selected from the group consisting (I) an organosilicone resin, (II) hydrolyzable precursors of (I), and an hydrolyzate of (II) and (B) an silicone rubber. In the method of the invention, the copolymerization step is carried out in an organic solvent, preferably utilizing a relatively weak condensation catalyst. Thereafter, the solution is devolatilized and the composition cured by heating.

Method of making rubber-modified rigid silicone resins and composites

Novel rubber-modified rigid silicone resins are disclosed. The novel resins are the copolymerized reaction product of (A) an organosilicon composition selected from the group consisting (I) an organosilicone resin, (II) hydrolyzable precursors of (I), and an hydrolyzate of (II) and (B) an silicone rubber. The novel rubber-modified rigid silicone resins of the invention show remarkably high fracture toughness, K.sub.Ic, and critical strain energy release rate G.sub.Ic.

A composite material having a coated fiber structure dispersed in a polyester matrix. The coating is a block copolymer having an elastomer block bonded to an ester block. The coating provides a flexible barrier between the fiber structure and the polyester matrix which results in a strong fiber reinforced composite having better crack resistance and improved toughness. The composite is particularly suited for use as a molding compound for use in the production of automotive body panels and structural components, aircraft components, sporting goods, housings for electrical and various other consumer goods, etc.

Polyester-flexible polymer block copolymer coated fiber structures

A curable polyester molding composition incorporating an elastomeric low profile additive dispersed in voided rubbery particle form throughout the composition is used in association with a compatibilizing agent to form a molded thermoset article having very smooth, light reflective, class A surfaces and having a matrix fracture energy which is comparable to articles formed from similar or identical molding compositions which are free of low profile additives. The low profile additive is an epoxidized elastomer or block copolymer having at least one flexible elastomer block and one monovinyl aromatic block. The compatibilizing agent is a copolymer having a diene polymer backbone which is compatible with the elastomer or the flexible diene block of the low profile additive, with constituents which are compatible or reactive with the polyester being grafted or adducted onto the diene polymer backbone. The compatibilizing agent improves the solubility of the low profile additive in the uncured molding composition to promote good dispersion, to promote and maintain small particle size of the low profile additive, and to enhance compatibility between the cured polyester matrix and the low profile additive, thereby providing a low profile mechanism wherein shrinkage compensation during curing of the composition occurs almost exclusively through voiding of the small tough elastomeric particles of the low profile additive dispersed in the cured polyester matrix.

Low-profile additives for thermosetting polyester compositions

A method for enhancing the surface appearance of thermoset FRP wherein a thin rubbery coating is applied to a sheet molded compound (SMC). This coating, when applied to FRP inhibits propagation of micro cracks to the surface of compliant rubbery coating of the parts, while not sacrificing the physical properties of the molded parts. The coating also supplies a suitable smooth surface for automotive body panel applications that serves as a substrate for further paint applications.

Enhanced surface appearance of glass fiber reinforced plastics

An unsaturated polyester resin composition is described that contains an amine-terminated flexible polymer that can react with the unsaturation in the polyester. A compatible system results that has higher fracture toughness. The preferred amine-terminated flexible polymer is an amine-terminated poly(butadiene-co-acrylonitrile). The resin composition can be extended with fillers and reinforced with fibers. In these applications, the resin is known as a matrix resin.

Growing community of inventors

Weston, MA, United States of America

Frederick J McGarry