Xeros, Inc.

Frazer John Kennedy

Stephen Derek Jenkins

Stephen Martin Burkinshaw

John Edward Steele

The invention provides a method for the cleaning of a soiled substrate, the method comprising treating the substrate with a solid particulate cleaning material and wash water, the treatment being carried out in an apparatus comprising a drum comprising perforated side walls and having a capacity of between 5 and 50 liters for each kg of fabric in the washload, wherein said solid particulate cleaning material comprises a multiplicity of polymeric particles at a particle to fabric addition level of 0.1:1-10:1 by mass, each particle being substantially cylindrical or spherical in shape and having an average density in the range of 0.5-2.5 g/cmand an average volume in the range of 5-275 mm, and wherein said drum comprising perforated side walls is rotated at a speed which generates G forces in the range of from 0.05 to 900 G. The polymeric particles may comprise foamed or unfoamed polymeric materials which may comprise either linear or crosslinked polymers. Preferably, at least one detergent is employed in the cleaning process. The invention provides optimum cleaning performance as a result of improved mechanical interaction between substrate and cleaning media and is preferably used for the cleaning of textile fabrics. The method allows for significant reductions in the consumption of detergents, water and energy when compared with the conventional wet cleaning of textile fabrics, and also facilitates reduced washing-related textile fabric damage. The invention also envisages a cleaning composition comprising a solid particulate cleaning composition and at least one additional cleaning agent. In particular embodiments of the invention, the solid particulate cleaning material is separated and recovered and then re-used in subsequent cleaning processes. Typically, the solid particulate cleaning material is itself cleaned intermittently in order to maintain its efficacy.

Cleaning method

The invention provides a method for the cleaning of a soiled substrate, the method comprising treating the substrate with a non-polymeric solid particulate cleaning material and wash water, the treatment being carried out in an apparatus comprising a drum comprising perforated side walls and having a capacity of between 5 and 50 liters for each kg of fabric in the washload, wherein the solid particulate cleaning material comprises a multiplicity of non-polymeric particles at a particle to fabric addition level of 0.1:1-10:1 by mass, each of the particles being substantially cylindrical or spherical in shape, and wherein the drum comprising perforated side walls is rotated at a speed which generates G forces in the range of from 0.05 to 900 G. The non-polymeric particles may comprise particles of glass, silica, stone, wood, or any of a variety of metals or ceramic materials. Preferably the solid particulate cleaning material additionally comprises a multiplicity of polymeric particles each of which is substantially cylindrical or spherical in shape. Preferably, at least one detergent is employed in the cleaning process. The invention provides optimum cleaning performance as a result of improved mechanical interaction between substrate and cleaning media and is preferably used for the cleaning of textile fabrics. The method allows for significant reductions in the consumption of detergents, water and energy when compared with the conventional wet cleaning of textile fabrics, and also facilitates reduced washing-related textile fabric damage. The invention also envisages a cleaning composition comprising a solid particulate cleaning composition and at least one additional cleaning agent.

There is disclosed an apparatus and method for use in the cleaning of soiled substrates, the apparatus including housing means having a first upper chamber having mounted therein a rotatably mounted cylindrical cage and a second lower chamber located beneath the cylindrical cage; at least one recirculation means; access means; pumping means and a multiplicity of delivery means, wherein the rotatably mounted cylindrical cage includes a drum including perforated side walls wherein up to 60% of the surface area of the side walls includes perforations and the perforations include holes having a diameter of no greater than 25.0 mm. The method carried out by the apparatus involves cleaning a soiled substrate by treatment of the moistened substrate with a formulation including solid particulate cleaning material and wash water.

Cleaning apparatus using solid particulate cleaning material

The invention provides a method for the drying of a wet substrate, the method comprising treating the substrate with a solid particulate material at ambient or elevated temperature, the treatment being carried out in an apparatus comprising a drum comprising perforated side walls, wherein the drum comprising perforated side walls is rotated so as to facilitate increased mechanical action between the substrate and the particulate material. Preferably, the drum comprising perforated side walls has a capacity of between 5 and 50 liters for each kg of fabric in the load and is rotated at a speed which generates G forces in the range of from 0.05 to 0.99 G, and the method is carried out at a temperature of between 5&#xb0; and 120&#xb0; C. Preferably, the solid particulate material comprises a multiplicity of particles at a particle to fabric addition level of 0.1:1-10:1 by mass, wherein the particles comprise polymeric particles, non-polymeric particles, or mixtures of polymeric and non-polymeric particles. All particles may be solid or hollow in their structure, have smooth or irregular surface features, and are of such a shape and size as to allow for good flowability and intimate contact with the wet substrate. The invention provides optimum drying performance as a result of improved mechanical interaction between substrate and particulate media and is preferably used for the drying of textile fabrics. The method allows for significant reduction in the consumption of energy when compared with the conventional tumble drying of textile fabrics, and also facilitates reduced textile fabric damage.

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Sheffield, United Kingdom

Frazer John Kennedy