Milliken + Co

Frank W Teaster

Ronald Magee

Mary T Child

Matthew R Walker

Scott C Miller

The present invention provides a sculptured pile fabric having both a printed pattern and a sculpted surface of various pile heights. The fabric of the present invention has improved aesthetic qualities as compared with sculptured products of the prior art. This improved sculptured fabric is the result of a chemical sculpting method, in which the height of the pile surface is selectively reduced in a pattern configuration, and that is followed by an overall &ldquo;dilute&rdquo; dyeing process. This &ldquo;dilute&rdquo; dyeing process is similar to that used to &ldquo;tea stain&rdquo; textile products, wherein an overall hue is imparted to a textile by the use of a relatively dilute (low concentration) dyestuff. The resulting sculptured product has an appearance that emphasizes the sculptured areas, making the sculptured areas appear to have greater depth, especially when viewed at a distance.

Sculptured pile fabric having improved aesthetic characteristics

A method and apparatus for pattern dyeing of textile substrates in which the dyeing is done in two stages. In the first stage, a dye is uniformly applied in a manner that allows the dye to fix on contact. The uniformly dyed substrate is then moved under a series of spaced arrays, each array being associated with a separate color and being comprised of a plurality of individually controlled liquid dye applicators. Liquid dye of a given color is selectively applied through one or more dye applicators as the substrate passes under the array associated with that color. The applied dye remains unfixed until the substrate passes under all the arrays and the patterning is complete, whereupon all dye applied by the dye applicators is fixed by steaming or other appropriate application of energy to the substrate.

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LaGrange, GA, United States of America

Frank W Teaster