Abbott Laboratories Corporation

Frank S Mo

Michael W Lawless

Peter A Soberon

Martin A Cole

Christopher D Lynch

Peter A Holst

Michael E Kelly

A system and a method for detecting the presence of air bubbles in an intravenous (IV) line supplying a medicinal liquid to a patient. An air bubble sensor includes an ultrasonic transmitter acoustically coupled to an ultrasonic receiver to detect the presence of a gas (e.g., air) in a portion of a tube comprising the IV line. The transmitter and receiver are mounted on pivoting transducers that are disposed on opposite sides of the tube. A spring biases the transducers inwardly toward each other so that the transmitter and receiver contact opposite sides of the tubing. This assembly automatically accommodates different sizes of tubing and tubing of a relatively wide range of stiffness. The tube is connected to a disposable pumping cassette that is engaged in a pump chassis on which the transducers are pivotally mounted. A user actuated plunger on the pump chassis is depressed to cause the transmitter and receiver to move away from the tube when the pumping cassette is removed from or inserted into the interior of the pump chassis. A controller precisely monitors the flow of medicinal liquid through the tubing to detect the size of gas bubbles and total volume of gas infused. The controller automatically compensates for minor contamination of the exterior surface of the tube, e.g., if the surface is wet with a liquid.

Air bubble sensor

A system and a method for detecting the presence of an occlusion in an intravenous (IV) line supplying a medicinal liquid to a patient. Two pressure occlusion sensors are employed to produce a value for the proximal and distal pressures within an IV pumping cassette that is disposed in the fluid path of the IV line. Each pressure occlusion sensor includes a strain gauge connected to a leaf spring that is fixed at one end within a pump chassis and a rod that is disposed transverse to the leaf spring. Each rod has one end that responds to the force of a portion of an elastomeric membrane inside the pumping cassette and another end that contacts a free end of the leaf spring. When a leaf spring is flexed by the movement of a rod, the strain gauge mounted on the leaf spring produces a differential voltage that corresponds to a fluid pressure within the pumping cassette. The distal pressure occlusion sensor automatically opens a flow stop on the pumping cassette when the pumping cassette is inserted into the pump chassis. The outputs from the distal and proximal pressure sensors are sampled at least once per second to ensure that maximum pressure values are not exceeded and that a pressure sensor failure is immediately detected.

Pressure (occlusion) sensor

A system and method for mounting a piezoelectric crystal and forming electrical connections to it in an air bubble sensor (10). Piezoelectric crystals (26, 54) are mounted against inner surfaces of two opposed cavities (16, 44) using a conductive epoxy. The conductive epoxy both adhesively secures the crystals in place and provides conductive paths to adjacent conductive pins (28, 30, 46, and 48). To mount one of the piezoelectric crystals, a drop of the conductive epoxy is placed on an inner planar surface of the cavity and the crystal is pushed into the conductive epoxy, forcing the conductive epoxy to flow from under the crystal and into contact with one of the conductive pins. The inner end of another conductive pin is bent over the crystal and a drop of the conductive epoxy is then placed on the outwardly facing surface of the piezoelectric crystal, electrically and mechanically coupling the end of the conductive pin that was bent over, to the outwardly facing surface of the crystal. One of the piezoelectric crystals is electrically excited at its resonant frequency, producing ultrasonic sound waves used to detect gaseous bubbles in a liquid flowing through an intravenous (IV) line disposed in a gap(42) formed between two upright supports (14, 40) in which the piezoelectric crystals are mounted. Bubbles in the line attenuate the ultrasonic signal received by the other piezoelectric crystal, reducing an output electrical signal that it produces in response.

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Santa Clara, CA, United States of America

Frank S Mo