Heidelberger Druckmaschinen Ag

Robert Boschgmbh

Gretag-macbeth Ag

Frank Muth

Edgar Kurz

Wolfgang Geissler

Jan Krieger

Martin Mayer

Peter Ehbets

Frank Schumann

Werner Huber

Hans Koehler

Robert Lange

Christopher Riegel

Loris De Vries

Andreas Henn

Manfred Schneider

Steffen Neeb

Nicklas Raymond Norrick

Peter Elter

Roland Stenzel

Johannes Muehl

Mina Abosetta

Armin Wolf

A method for detecting defective printing nozzles in an inkjet printing machine includes printing a multi-row printing nozzle test chart formed of horizontal rows of equidistant vertical lines periodically underneath one another, with only printing nozzles in a print head contributing to every row of the test chart corresponding to the horizontal rows. An area coverage element geometrically associated with the test chart is printed, both elements are recorded by an image sensor and analyzed by the computer. The computer analyzes the recorded area coverage element to detect print defects and allocates defects to a region of geometrically close printing nozzles. An analysis of the test chart in the region identifies nozzles causing the defect. Defective printing nozzles are detected based on thresholds, the detected printing nozzles are then compensated, and in the analysis of the recorded area coverage element, influences of the sensor are eliminated by shading correction.

Method for detecting defective printing nozzles in an inkjet printing machine

A method for detecting printing nozzle errors in an inkjet printing machine provides a high degree of robustness in the detection of errors by printing a nozzle test pattern in the inkjet printing machine. The test pattern is then digitalized by using a camera and transmitted to a computer for evaluation. There, the recorded test pattern is investigated by using methods of digital image processing, such as a Fourier analysis, and evaluated in the frequency range with regard to specific anticipated printing nozzle errors. Specific printing nozzle errors can be detected especially on the basis of amplitude, phase and variance errors in the signal in the frequency range. Moreover, by using the phase error, it is possible to evaluate whether the two print heads are disposed in an incorrect adjustment position relative to one another by calculating displacements of the phase error in transition regions of two print heads.

Method for detecting printing nozzle errors in an inkjet printing machine

A method calibrates image sensors and adjusts print heads in an inkjet printing machine via a computer. The method includes printing a test print chart, recording the printed test print chart via an image sensor to create a digital image, determining a coordinate transformation between the coordinates on the test print chart and the coordinates of the image sensor and the print heads, implementing a computer-assisted evaluation process of the digital image to determine the coordinates on the test print chart, deriving correction values for print head adjustment and camera calibration from results of the coordinate transformation and/or the comparison thereof with the determined measured values, and implementing the print head adjustment and the camera calibration by the computer. The test print chart has filled circular discs. The filled circular discs have a minimum diameter that is selected for them to function even if defective printing nozzles occur.

Automated image sensor calibration

A method for detecting and compensating for failed printing nozzles in an inkjet printing machine by using a computer, includes printing a current print image, recording the printed print image by using an image sensor and digitizing the recorded print image by using the computer, adding digitized color values of the recorded print image of every column over the entire print image height and dividing the added-up color values by the number of pixels to obtain a column profile, subtracting an optimized column profile without failed printing nozzles from the original column profile to obtain a differential column profile, setting a maximum value threshold defining a failed printing nozzle when exceeded, applying that maximum value threshold to the differential column profile to obtain a resultant column profile every maximum of which marks a failed printing nozzle. The marked printing nozzles are compensated in a subsequent printing operation.

Method for detecting and compensating for failed printing nozzles in an inkjet printing machine

A method for converting polarized color measured values to unpolarized color measured values or vice versa uses a computer. The conversion is carried out by the computer by using a pair of reference measured values determined in polarized and unpolarized form.

Method for converting color measured values in polarized or unpolarized form

Spectral, densitometric, or color measured values are detected on sheet printing materials during the printing process in a sheet-fed printing press. The measured values are determined on sheets as they are moving through the printing press and the measured values are used in real-time by a computer to control parameters for controlling the printing process in the sheet-fed printing press.

Inline measurement and closed loop control method in printing machines

A printing press for processing sheet printing materials includes at least one printing unit, a computer and a measuring device for monitoring printing quality during a printing process. The measuring device has a sensing device for measuring by color or spectrally to register the printing material. At least one sheet-guiding element leads the sheet printing material past the sensing device. A measuring device for monitoring printing quality during a printing process in a printing press for processing sheet printing materials, is also provided.

Printing press and device for the inline monitoring of printing quality in sheet-fed offset printing presses

Growing community of inventors

Karlsruhe, Germany

Frank Muth