Gm Global Technolgoy Operations, Inc.

Frank Haubold

Giles D Bryer

Amit Kumar

Raviraj U Nayak

David P Hamilton

Shreeganesh Sudhindra

An electric vehicle includes a chassis frame, a battery pack, and a brace. The battery pack includes a support structure vertically spaced at least in-part from the chassis frame. The first brace extends between, and is engaged to, the chassis frame and the support structure.

Structural enhancements of an electric vehicle

Disclosed are shear plates for structurally connecting vehicle chassis front cradles to battery pack support trays, methods for making and methods for using such shear plates, and electric vehicles with a chassis frame having a front cradle coupled to a battery pack support tray by a shear plate. A shear plate is disclosed for connecting a front cradle to a traction battery pack. The shear plate includes an elongated plate body with opposing fore and aft braces connected by opposing starboard and port braces. The fore brace directly mechanically couples to a cross member of the front cradle, whereas the aft brace directly mechanically couples to a support tray of the traction battery pack. The shear plate's elongated body is designed to transmit in-plane and torsional forces received from the front cradle via the fore brace, through the starboard and port braces, to the support tray via the aft brace.

Battery pack mounting architecture with shear plate for electric drive motor vehicles

An electric vehicle includes a chassis frame, a battery pack, and a multi-shear fastener. The battery pack includes a support structure vertically spaced, at least in-part, from the chassis frame. The multi-shear fastener is constructed and arranged to attach the chassis frame to the support structure.

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Royal Oak, MI, United States of America

Frank Haubold