Novelis, Inc.

Novelis Do Brasil Ltda

Francisco Carvalho

Carlos Eboli

Eduardo Minniti

David Anthony Gaensbauer

Renato Rufino Xavier

Tiago Moraes

Adriano Manuel Ferreira

Systems and methods for using full-width hot sprays to pre-heat rolling mills prior to processing of metal sheet or plate are described herein. The hot sprays may be individually controlled. Using hot sprays can allow the rolling mill to reach operating temperature and achieve a desired thermal crown so that metal sheet or plate may be processed immediately within tolerances for flatness and gauge accuracy. Pre-heating of rolling mills can eliminate the need of the rolling mill to operate in a transitional period of work roll heating and can increase efficiency by eliminating or reducing scrap material and mill downtime. Hot sprays may also be incorporated with existing coolant systems to provide thermal control systems for rolling mills with bi-directional temperature controls.

Pre-heating and thermal control of work rolls in metal rolling processes and control systems thereof

A closed loop temperature control system for use in tandem rolling mills. The closed loop temperature control system uses dynamic information about the temperature of the material moving through the mill to adjust the work rolls to adjust the amount of thickness reduction between the stands to control the temperature of the material as it moves through the mill. In one embodiment, the control system is configured to eliminate or reduce temperature differences across the length of the material as the material moves through acceleration, steady state, and deceleration stages of the rolling process.

Dynamic shifting of reduction (DSR) to control temperature in tandem rolling mills

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Guaratinguetá, Brazil

Francisco Carvalho