Exxon Research and Engineering Company

Other

Francis P Baldwin

Neil F Newman

William M Davis

Ronald C Kowalski

Irwin J Gardner

James V Fusco

Alberto Malatesta

Gary W Ver Strate

Albert M Gessler

Z Andrew Foroulis

James A Rae

Zisis A Foroulis

Joseph P Kennedy

Charles P O'Farrell

An improved halogenated butyl rubber wherein the polymer has a conjugated diene content of less than 0.25 mole % and a halogen content of at least 0.6 wt. %; at least 20 mole % of the halogen being in a primary allylic configuration.

Halogenated butyl rubber

Improved halogenated butyl rubbers are prepared by isomerizing the polymers so that a significant mole fraction of the halogen is in the primary allylic position. The isomerization is carried out utilizing as a catalyst either a Friedel Crafts catalyst or HBr.

Process for preparing improved halogenated butyl rubber

In a process for the continuous halogenation of polymers by contacting polymer and halogenating agent in a continuous flow device in which means are provided for disengaging reaction by-products and unreacted halogenating agent from the reaction mixture, by deforming and disrupting the halogenated polymer surface and injecting an inert and/or reactive gas into the halogenated polymers immediately after reaction thereby neutralizing the product. In a preferred embodiment the process is carried out in an extruder-reactor and an optional, supplementary inert and/or reactive gas scrubbing zone is included. The process is amenable to saturated and unsaturated polymers.

Process for the manufacture of halogenated polymers

Process for preparing improved halogenated butyl rubbers

A process for the continuous bromination of butyl rubber polymer by contacting the polymer with a brominating agent in a continuous flow device in which means are provided for disengaging reaction by-products and unreacted halogenating agents from the reaction mixture, by deforming and disrupting the brominated polymer surface and injecting a neutralizing agent into the polymer immediately after reaction thereby neutralizing the polymer, comprising contacting a polymer substantially free of acid scavengers, with the brominating agent at elevated temperatures the bromination reaction being carried out in an acid atmosphere, thereby producing a polymer having a substantial fraction of the bromine in the primary allylic position.

Extrusion process for preparing improved brominated butyl rubber

In a process for the continuous halogenation of polymers by contacting polymer and halogenating agent in a continuous flow device in which the polymer and halogenating agent are subjected to deformation during reaction and in which means are provided for disengaging reaction by-products and unreacted halogenating agent from the reaction mixture, a significant process improvement is realized by injecting an inert gas into the halogenated polymers immediately after reaction in order to neutralize the product. In a preferred embodiment the process is carried out in an extruder-reactor and an optional, supplementary inert gas scrubbing zone is included. The process is amenable to saturated and unsaturated polymers.

In a process for the continuous halogenation of polymers by contacting polymer and halogenating agent in a continuous flow device in which means are provided for disengaging reaction by-products and unreacted halogenating agent from the reaction mixture, by deforming and disrupting the halogenated polymer surface and injecting an inert gas into the halogenated polymers immediately after reaction thereby neutralizing the product. In a preferred embodiment the process is carried out in an extruder-reactor and an optional, supplementary inert gas scrubbing zone is included. The process is amenable to saturated and unsaturated polymers.

Terminally-functional saturated hydrocarbon low molecular weight liquid polymers are prepared by cationic polymerization of a 1-alkene containing at least one tertiary or phenyl substituted carbon in the presence of a transfer agent containing a benzylic or tertiary halogen and at least one primary or secondary halogen wherein the 1-alkene is capable of being polymerized by a Friedel Crafts catalyst.

Low molecular weight terminally-functional saturated hydrocarbon polymer

Reinforced molding compounds are disclosed comprising elastomer modified thermosetting unsaturated polyesters which include conjugated diene butyl rubber elastomer copolymer dispersed therein, and which further include inorganic particulate filler material and a free radical polymerizable monomer. Preferably, they also include a thermoplastic component, and such compounds have improved surface appearance, toughness and impact strength as demonstrated by the molded articles produced from such a low profile system.

Elastomer modified polyester molding compound

Improved processes for the dehydrohalogenation of halogenated butyl rubber in order to prepare a butyl rubber having randomly distributed sites of conjugated unsaturation are disclosed. Such processes, which include the contacting of a solution of halogenated butyl rubber with a soluble metal carboxylate, a soluble carboxylic acid, and an oxide or hydroxide of a metal selected from Groups Ia and IIa of the Periodic Table, are carried out in a reaction zone which is maintained substantially free of free water vapor. Preferably, excess amounts of hydrophilic reagents are added to the reaction zone or in the alternative the reaction zone is purged with a drying gas.

Process for preparing conjugated diene butyl

Disclosed is a method of preparing a moisture curable elastomer by reacting an elastomer containing randomly distributed sites of conjugated olefinic unsaturation with a cyclic unsaturated anhydride then blending the reaction product with a polyvalent metal compound and, optionally, a basic hydrolysis catalyst.

Method for preparing moisture curable polymers containing randomly

Blends of 5 to 95 wt. % conjugated diene-containing butyl rubber with 95 to 25 wt. % halobutyl or butyl rubber are capable of higher carbon black loading and have faster cure times, unusually high tensile strength and improved green strength. The blends may be cured with dienophilic compounds or sulfur-based cure packages.

Covulcanization of conjugated diene-containing butyl with halobutyl and

Disclosed is a method for crosslinking elastomers containing randomly distributed sites of conjugated olefinic unsaturation of which the crosslinks are comprised of chains of free radical polymerizable monomers.

Growing community of inventors

Coupeville, WA, United States of America

Francis P Baldwin