The Aerospace Corporation

Francis Hai

James P Nokes

Dick J Chang

A thin film stress sensor measures the maximum compressive stress between two elements that are compressed together. The sensor is formed from a thin RTV film impregnated with microballoons and reinforced with carbon fibers to restrain the lateral deformation of the RTV so that more uniform pressure can be exerted on the microballoons when the sensors are uniaxially compressed.

Microballoon impregnated fiber reinforced RTV film compression stress

A thin film stress sensor measures the maximum compressive stress between two elements that are compressed together. The sensor is formed from a thin RTV film impregnated with microballoons and reinforced with carbon fibers to restrain the lateral deformation of the RTV so that more uniform pressure can be exerted on the microballoons when the sensors are uniaxially compressed. The testing method includes applying a compressive stress up to an maximum compressive stress to rupture a first portion of the microballoons, and then applying an interrogating pressure causing acoustic emissions emitted by a second portion of the microballoons when the interrogating pressure equals the equivalent maximum compressive stress, so as to determine the maximum compressive stress.

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Torrance, CA, United States of America

Francis Hai