The Boeing Company

Finley Miller

Michael E Benne

John N Harris

Michael R Swift

Kenneth Marvin Dull

Steven P DeCoux

A device indicates the location of an air leak in a vacuum bag used to process composite parts. The device includes a layer of material on the inner face of the bag that changes in appearance due to an oxidation-reduction reaction in areas of the layer exposed to oxygen caused by a leak in the bag.

Leak detection in vacuum bags

Air leaks in a seal beneath a vacuum bag are detected using a leak detection film inside the vacuum bag. The film includes a gas permeable binder and a gas sensitive material held in the binder. The gas sensitive material has at least one visual characteristic that changes in the presence of gas entering the vacuum bag through a leak in the seal.

Air leaks in a vacuum bag are detected using a leak detection film covering the inside face of the bag. The film includes a gas permeable binder carrying oxygen sensitive material that changes in physical appearance at the location of an air leak. The film may be adhered to the inside face of the bag or may form a separate membrane that is placed over a layup being molded in the bag. The film may be illuminated with light having a wavelength selected to cause the film to luminesce.

A device for detecting an air leak in a tool comprises a vacuum bag and a leak detection film disposed along an inside face of the vacuum bag. The leak detection film may include oxygen sensitive material configured to change physical appearance at a location of an air leak in the tool. A breather layer may be interposed between the tool and the leak detection film for facilitating air flow therebetween.

Device and method for detecting an air leak in a tool

A net shaped latex vacuum bag as used in the fabrication of composite structural parts having complex shapes. Liquid latex is first allowed to air dry in the form of a thin flat, flexible sheet. The latex sheet is then vacuum formed over a tool having the complex shape of the part to be fabricated and assumes the shape and configuration of the tool's outer surface. The latex sheet is then rapidly cured at an elevated temperature, so as to permanently assume the part's shape for subsequent use in forming composite structural parts of the same complex shape. In one embodiment, the latex sheet may be formed on the tool by dipping the tool in liquid latex, allowing the latex coating to dry, and cutting the dry latex coating to permit separation of the tool from the latex coating which is then used in composite part fabrication.

Growing community of inventors

Huntington Beach, CA, United States of America

Finley Miller