Bae Systems Tensylon H.p.m., Inc.

Simula, Inc.

Bae Systems Land & Armaments L.p.

Tencate Advanced Armor Usa, Inc.

E.i. Dupont De Nemours and Company

Fielder Stanton Lyons

Jeffrey A Mears

Gene C Weedon

Kenneth C Harding

Lisa Owen

Joseph Mitchell

Peter Anthony Russell

Erik Johnson

Michael McElroy

An armor system or plate designed to reduce the extent of back face deformation by re-directing the pressure wave created by a projectile impact. More specifically, armor systems according to embodiments of the invention are provided with redirection channels whereby the pressure or shock waves generated by projectile impact are guided or spread laterally along the channels and out of the plate so as to reduce back face deformation and consequent impact to the wearer.

Armor systems with pressure wave redirection technology

A ballistic-resistant panel in which the entire panel or a strike-face portion thereof is formed of a plurality of sheets of high modulus high molecular weight polyethylene tape. The sheets of high modulus polyethylene tape can be in the form of cross-plied laminated layers of tape strips or a woven fabric of tape strips. The strips of UHMWPE tape include a width of at least one inch and a modulus of greater than 1400 grams per denier. The ballistic-resistant panel may include a backing layer of conventional high modulus fibers embedded in resin. A wide variety of adhesives were found acceptable for bonding the cross-plied layers of high modulus polyethylene tape together for forming the ballistic-resistant panels of the present invention.

Ballistic-resistant panel including high modulus ultra high molecular weight polyethylene tape

A helmet system that enables a user of the helmet system to customize the helmet system according to personal taste, a task at hand, responsibilities within a tactical group (e.g., communications, command, etc.), and/or according to other parameters. The customization of the helmet system may include a customization of electronics modules carried on the helmet system that optionally provide communications, environment detection, health or biometrics monitoring, power, information transmission/reception, information processing, and/or other functionalities. The customization of the helmet system may include a customization of structural components that enable the user to balance the structural protection provided to the user against other considerations. The other considerations may include, for example, weight, form factor, comfort, and/or other considerations.

Customizable military helmet system

A ballistic resistant panel including a strike face portion and a backing portion. The strike face portion includes a plurality of interleaved layers of non-fibrous ultra high molecular weight polyethylene tape. The backing portion includes a plurality of interleaved layers of cross-plied fibers of ultra high molecular weight polyethylene. The entire stack of interleaved layers is compressed at high temperature and pressure to form a ballistic resistant panel having a strike face on one side. It has been found that ballistic resistance increases as the weight ratio of the strike face portion with respect to the backing portion decreases. A composite panel having a strike face Tensylon tape with at most 40% of the total weight of the panel exhibits improved ballistic resistance properties as compared to a monolithic structure of strictly interleaved layers of cross-plied high modulus fibers.

A ballistic-resistant molded article having a sandwich-type structure including two outer portions of a first high modulus material surrounding an inner portion of a second high modulus material. The outer portions are comprised of a plurality of interleaved layers of adhesive coated cross-plied non-fibrous ultra high molecular weight polyethylene tape. The inner portion is comprised of a plurality of interleaved layers of high modulus cross-plied fibers embedded in resin. The stack of interleaved layers is compressed at high temperature and pressure to form a hybrid sandwich ballistic-resistant molded article that includes a mix of high modulus materials. It has been found that ballistic resistance is higher for the hybrid structure than for a monolithic structure of comparable areal density.

Ballistic-resistant article including one or more layers of cross-plied uhmwpe tape in combination with cross-plied fibers

A lightweight, ballistic resistant fabric armor constructed of multiple layers of high performance fiber woven fabric arranged in a quasi-isotropic orientation. The fabric armor is used in ballistic resistant garments to cover and protect vital portions of the human body. Used in a garment, the fabric armor is of minimal areal density and bulk while providing flexibility, freedom of movement, ventilation, and an inconspicuous appearance. The fabric armor meets many different global ballistic standards (e.g., the ballistic performance requirements of the National Institute of Justice Standard), with the number of woven fabric layers determined by the level of protection desired.

Fabric armor

A lightweight armor having a durable spall cover for suppressing debris that would otherwise be ejected from the armor as a result of the impact of a projectile or missile on the lightweight armor. In addition, the invention allows a ceramic or ceramic-based composite armor panels to be dropped onto a concrete surface without sustaining any damage to the ceramic tile. A preferred embodiment of the present invention is a laminate comprising a polymer sheet outer layer, a flexible foam sheet or flexible honeycomb inner layer, a ceramic-based armor plate, and a fiber-reinforced plastic laminate backing, as well as adhesive layers bonding each of the main layers to its adjacent layer or layers. When an object impacts the polymer sheet outer layer, the impact force is distributed by the polymer sheet outer layer to the flexible foam inner layer that in turn absorbs some of the kinetic energy. When a ballistic projectile such as a bullet strikes the polymer sheet, it perforates the polymer sheet and is defeated by the armor plate. The flexible foam inner layer and the polymer sheet outer layer would also suppress the resultant spall from ejecting out of the armor.

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Phoenix, AZ, United States of America

Fielder Stanton Lyons