Certainteed Gypsum, Inc.

Felipe J Yanes

John W College

David Corbin

The present invention relates to an improved method for using heat energy in a gypsum board plant. More specifically, the method contemplates taking heat from a gasifier, or other alternative heat source, and using it to dry gypsum boards. In order to control humidity levels, this heat is delivered to one or more board dryers via a heat exchanger.

Method for the use of heat energy from gasification sources in gypsum board production

Disclosed is an apparatus and method for the uniform drying of boards, such as gypsum wallboards. The apparatus includes a dryer through which a series of boards are conveyed in a side-by-side relationship. While in the dryer, heated air is delivered over the boards via a series of separate air channels. A bypass duct delivers a portion of or a totality of unreheated air to the outermost channels where the cooler air displaces a volume of the warmer air. As a result, the air in the outermost channels is cooler than the air in the interior channels. Air from the outermost channels is then directed over the exposed longitudinal edges of the boards.

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Tampa, FL, United States of America

Felipe J Yanes