Arkema France

Fabien Sguerra

Guillaume Le

Benoît Brule

Jerome Pascal

Henri-Alexandre Cayzac

Julien Jouanneau

A process for the preparation of a semifinished product including a PAEK-based resin and reinforcing fibers, including the stages of: a. preparation of a dispersion including a PAEK-based resin in the pulverulent form dispersed in an aqueous phase including a surfactant; b. bringing the reinforcing fibers into contact with said aqueous dispersion; c. drying the fibers impregnated with dispersion; and d. heating the impregnated fibers to a temperature sufficient for the melting of the resin, so as to form a semifinished product, wherein the surfactant is a thermally stable surfactant. Also, semifinished products capable of being obtained from the process and their use in the manufacture of composite materials.

Method for impregnating reinforcing fibres with polyaryletherketones and semi-products obtained therefrom

A process for preparing a semifinished product comprising a PAEK-based resin and reinforcing fibers, including: preparing a dispersion comprising a PAEK-based resin in pulverulent form dispersed in an aqueous phase including at least one volatile organic compound and optionally a surfactant; bringing the reinforcing fibers into contact with said aqueous dispersion; drying the fibers impregnated with dispersion; and heating the impregnated fibers to a temperature sufficient for the melting of the resin, so as to form a semifinished product, wherein the aqueous phase of the dispersion has a dynamic viscosity, measured at 25° C. under a shear stress of 6.8 son a Brookfield DV2T Extra viscometer, is between 0.1 and 25 Pa·s; and wherein when the surfactant is present, its content is less than 1% by weight relative to the mass of dispersed resin.

Method for impregnating reinforcing fibers with polyaryletherketones and semi-finished products obtained in this way

The invention is targeted mainly at a process for the preparation of a semifinished product comprising a PAEK-based resin and reinforcing fibers, comprising the stages of:

The use of a sulfonated polyaryl ether ketone or of a sulfonated non-polymeric aryl ether ketone as a dispersant for a polyaryl ether ketone resin powder in an aqueous solution, and also to a corresponding composition, and to a process for preparing a semifinished product comprising a polyaryl ether ketone resin and reinforcing fibers.

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Saint Laurent du Var, France

Fabien Sguerra