Saint-gobain Ceramics & Plastics, Inc.

University of New Mexico

Science & Technology Corporation &commat; Unm

Eugene A Pruss

Thomas M Clere

Robert T Paine, Jr

William J Kroenke

Vimal K Pujari

Stuart Karl Randa

William T Collins

Jeffrey J Kutsch

Gary L Wood

Jerzy F Janik

Stuart K Randa

The present invention relates to a method for making a hexagonal boron nitride slurry and the resulting slurry. The method involves mixing from about 0.5 wt. % to about 5 wt. % surfactant with about 30 wt. % to about 50 wt. % hexagonal boron nitride powder in a medium under conditions effective to produce a hexagonal boron nitride slurry. The present invention also relates to a method for making a spherical boron nitride powder and a method for making a hexagonal boron nitride paste using a hexagonal boron nitride slurry. Another aspect of the present invention relates to a hexagonal boron nitride paste including from about 60 wt. % to about 80 wt. % solid hexagonal boron nitride. Yet another aspect of the present invention relates to a spherical boron nitride powder, a polymer blend including a polymer and the spherical hexagonal boron nitride powder, and a system including such a polymer blend.

High solids HBN slurry, HBN paste, spherical HBN powder, and methods of making and using them

Novel boron nitride agglomerated powders are provided having controlled density and fracture strength features. In addition methods for producing same are provided. One method calls for providing a feedstock powder including boron nitride agglomerates, and heat treating the feedstock powder to form a heat treated boron nitride agglomerated powder. In one embodiment the feedstock powder has a controlled crystal size. In another, the feedstock powder is derived from a bulk source. Devices, such as microelectronic devices and printed circuit boards, which include boron nitride agglomerates with controlled fracture strength features are also disclosed.

Boron nitride agglomerated powder and devices comprising the powder

A novel composite structural component including novel boron nitride agglomerated powders and a matrix is provided having controlled density and fracture strength features. In addition methods for producing the novel boron nitride agglomerated powders are provided. One method calls for providing a feedstock powder including boron nitride agglomerates, and heat treating the feedstock powder to form a heat treated boron nitride agglomerated powder. In one embodiment the feedstock powder has a controlled crystal size. In another, the feedstock powder is derived from a bulk source.

Structural component comprising boron nitride agglomerated powder

In an exemplary embodiment, the present method includes the stops of providing a polymer resin to be processed: blending particulate boron nitride (BN) and a fluorine-containing polymer with said polymer resin to provide a resin blend: heating said resin blend to obtain a desired flowability value: and processing said resin blend into a desired shape.

Polymer processing aid and method for processing polymers

Novel boron nitride agglomerated powders are provided having controlled density and fracture strength features. In addition methods for producing same are provided. One method calls for providing a feedstock powder including boron nitride agglomerates, and heat treating the feedstock powder to form a heat treated boron nitride agglomerated powder. In one embodiment the feedstock powder has a controlled crystal size. In another, the feedstock powder is derived from a bulk source.

Boron nitride agglomerated powder

An organoboron route and process for preparation of boron nitride utilizing aerosol assisted vapor phase synthesis (AAVS) wherein organoboron precursors are nitrided in one or two heating steps, and wherein a boron oxide nitride intermediary composition is formed after the first heating step and may be further nitrided to form resultant spheroidal boron nitride powders including spheroidal particles that are smooth, bladed, have protruding whiskers, and are of turbostratic or hexagonal crystalline structure.

Organoboron route and process for preparation of boron nitride

The present invention involves a process and system for producing spherical BN O particles that are converted to crystalline BN. The process involves adding a boron compound to an aqueous solution, creating an aerosol spray from the solution in the form of aerosol droplets using an aerosol generator. The aerosol droplets are fed with an inert carrier gas into a heated furnace at a preset flow rate while simultaneously injecting a gaseous nitriding agent into the heated furnace in a direct proportion to the flow rate of the carrier gas containing the aerosol droplets whereby a precursor of spherically shaped BN O particles are formed which are further heat treated into particles of spherically shaped BN having a turbostratic or hexagonal structure.

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Hamburg, NY, United States of America

Eugene A Pruss