Ford Motor Company Limited

Ford Global Technolgoies, LLC

Ethan Timothy Hughey

David Alan Stephenson

Shibu Mathew Philipose

Michael J Habel

Richard Earl Williford

Bryce Andrew Schwager

David Garrett Coffman

Youssef Ziada

A thread tap includes a shaft and teeth. The shaft includes helical passages from the threading end to the base end of the shaft. Each passage opens through an aperture in the threading end. A second tap includes a cap and the shaft includes an axially extending passage. The cap is coupled to the threading end and at least partially defines apertures in fluid communication with the passage and the exterior of the tap. A third tap includes teeth spaced apart by a plurality of linear flutes. The shaft includes a central passage and a plurality of flute passages. Each flute passage extends radially outward from a common location in the central passage to a corresponding one of the flutes. The central passage is closed to a terminal end of the threading end.

Minimum quantity lubrication thread tap

A tool holder for a minimum quantity lubrication (MQL) device includes a tool holder body, a mixing chamber, a gas passageway, and an oil passageway. The tool holder body is configured for rotation about an axis. The tool holder body has a proximal end configured to be coupled to a spindle of the MQL device and a distal end configured to support a cutting tool for rotation about the axis. The mixing chamber is disposed within the tool holder body. The gas passageway is within the tool holder body and in fluid communication with the mixing chamber. The oil passageway is within the tool holder body and in fluid communication with the mixing chamber. The oil passageway is separate from the gas passageway and configured to receive a liquid lubricant from an oil conduit of the spindle.

Expended lance tool holder for minimum quantity lubrication

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

Methods of shaping slots with computer numerical controlled machining centers

A method of priming a minimum quantity lubrication (MQL) tool includes determining a category of the tool, supplying a short-prime MQL dosage if the tool is a first category or if both a second category and lubricated within a first predetermined timeframe, and supplying a long-prime MQL dosage if the tool is the second category and has not been lubricated within the predetermined timeframe. The category is based on internal passage complexity of the tool.

Minimum quantity lubrication tool priming method

A cutting tool includes a body having a base and a cutting portion. The cutting portion defines a plurality of first edges and a plurality of second edges. The body defines a trunk passage, a plurality of first branch passages, and a plurality of first independent passages. Each of the first branch passages is open to the trunk passage and has an outlet open to an exterior of the cutting portion proximate to a corresponding one of the second edges. Each of the first independent passages is independent of the trunk passage and the first branch passages and has an outlet open to an exterior of the cutting portion proximate to a corresponding one of the first edges.

Minimum quantity lubrication multidiameter cutting tool oil delivery

A method of measuring quality in a machining operation of a device includes measuring lost motion for at least one axis of the device during the machining operation, calculating a spindle lag of a spindle of the device during the machining operation, determining a lost motion deviation, determining a spindle lag deviation, and identifying a machining defect based on the lost motion deviation coinciding with the spindle lag deviation.

Encoder based machining quality prognostics

A device and method of tapping an engine component to orient a spark plug includes measuring a tap pitch, measuring a first distance between a tap end surface and a full tap tooth center at a first rotational location, calculating a phantom first tap tooth based on the pitch and first distance, determining a tap rotational offset from the first location to a location where the end surface intersects the phantom first tooth, calculating a tap rotational starting orientation that is the first location minus the tap rotational offset minus a spark plug offset, rotating a tool head to the rotational starting orientation, positioning the tap so the end surface is a pitch incremental distance away from the engine component, synchronizing a rotating speed of the tool head and a feed rate to the tap thread pitch, and operating the tool to cut or form threads in the engine component.

Method for tapping an engine component to orient a spark plug

A cutting tool and method of manufacturing a tool including determining desired flowrates to cutting edges. The method includes calculating pressure drop and passage dimensions for each of an nth-number of passages to the cutting edges based on I=(P*A)/(&#x3c1;*L), wherein Iis nth-passage flow rate, Pis nth-passage pressure drop, Ais nth-passage cross-sectional area raised to a power n, the power n being equal to 1 or 0.5, &#x3c1;is nth-passage resistivity, and Lis nth-passage length. The method includes forming the nth-passages in the tool open to each cutting edge based on the nth-passage dimensions.

Multidiameter cutting tool having balanced minimum quantity lubrication flow and method of manufacturing a multidiameter cutting tool

A method of operating a measurement device to check an internal thread of a spark plug bore for proper orientation of a spark plug includes positioning a cylinder head relative to the measurement device and measuring a seat surface z-position. The seat surface is configured to seat the spark plug within the spark plug bore. The method includes measuring at least one set of coordinates. Each set of coordinates is at a major diameter of a corresponding threadform of the internal thread. The method includes determining a pitch of the internal thread. The method includes calculating a thread start location where the major diameter of the internal thread intersects the seat surface based on the coordinates of the at least one set of coordinates, the pitch of the internal thread, and the z position of the seat surface. The method includes comparing the thread start location to a reference location.

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Royal Oak, MI, United States of America

Ethan Timothy Hughey