Fca US LLC

Gm Global Technolgoy Operations, Inc.

Daimlerchrysler Corporation

Other

Ethan E Bayer

David A Lawrence

John R Bucknell

William P Attard

Shu Wang

Tyler Tutton

Ayman Ismail

Jun-Mo Kang

Orgun A Guralp

Sai S V Rajagopalan

Shuonan Xu

Drushan Mavalankar

Sangeeta Theru

Paul M Najt

Hanho Yun

Zhijian James Wu

Michael P Schmidt

B Jerry Song

Ben W Moscherosch

Calvin K Koch

David R Pedro

Nikhil Patil

Jonathan D Stoffer

Peter Mykolaj Szadyr

Jacob Andrew Kohn

Steven J Gorgas

Brian P Gebby

Brian Rockwell

Aymail Ismail

Saikiran Chikine

Kevin V Rafalo

Julian D John

Hanho Kang

Jack Kulick

A combustion control method and system for an engine of a vehicle comprises a controller configured to access a trained feedforward artificial neural network configured to model a volumetric efficiency (VE) of the engine based on measured engine speed, engine intake manifold absolute pressure, intake and exhaust camshaft positions, intake air temperature, and engine coolant temperature, generate a base VE of the engine using the trained feedforward artificial neural network and the measured parameters, estimate an air charge mass flowing to each cylinder of the engine based on the base VE of the engine, and control combustion in the cylinders of the engine based on the estimated air charge mass to improve at least one of combustion stability, torque response, and fuel economy.

Using an artificial neural network for gas flows estimation in a spark ignitied internal computer engine

Techniques for controlling a forced-induction engine having a low pressure cooled exhaust gas recirculation (LPCEGR) system comprise determining a target boost device inlet pressure for each of one or more systems that could require a boost device inlet pressure change as part of their operation and boost device inlet pressure hardware limits for a set of components in the induction system, determining a final target boost device inlet pressure based on the determined sets of target boost device inlet pressures and boost device inlet pressure hardware limits, and controlling a differential pressure (dP) valve based on the final target boost device inlet pressure to balance (i) competing boost device inlet pressure targets of the one or more systems and (ii) the set of boost device inlet pressure hardware limits in order to optimize engine performance and prevent component damage.

Differential pressure valve based boost device inlet pressure optimization

Turbocharged engine water vapor ingestion control techniques determine a dew point of a charge air cooler (CAC) in an induction system of the engine based on measured humidity and temperature of a mixture of (i) air drawn into the induction system and (ii) exhaust gas produced by the engine that is cooled and recirculated by a low pressure cooled exhaust gas recirculation (LPCEGR) system of the engine back into the induction system. When the mixture temperature is less than the CAC dew point, a condensate accumulation in the CAC is determined. When the CAC condensate accumulation does not satisfy a set of one or more thresholds, the mixture temperature is increased. When the CAC condensate accumulation satisfies the set of one or more thresholds, an amount of the exhaust gas that is cooled and recirculated by the LPCEGR system is decreased until the mixture temperature meets the CAC dew point.

Techniques for determining condensation accumulation and depletion at a charge air cooler of a turbocharged engine having a low pressure cooled EGR system

A low speed pre-ignition detection, mitigation, and driver notification system and method utilize a controller to analyze a knock signal from a knock sensor to detect LSPI knock of the engine and in response to detecting the LSPI knock, enrich a fuel/air ratio of the engine and limit a torque output of the engine to a level that is less than a maximum torque output of the engine, and when enriching the fuel/air ratio of the engine and limiting the torque output of the engine does not mitigate the LSPI knock, output at least one message for a driver of the vehicle instructing the driver to take remedial action to mitigate the LSPI knock.

Low speed pre-ignition knock detection, mitigation, and driver notification

A control system and method for an engine including a turbocharger without a surge valve involve utilizing one or more pressure sensors configured to measure air pressure in an intake system of the engine, the intake system comprising a compressor of the turbocharger and a throttle valve downstream from the compressor, and a controller configured to control the engine to avoid surge at the compressor and eliminate a need for the surge valve by determining a desired position for the throttle valve based on a driver requested engine torque, determining a minimum mass flow through the compressor that avoids surge based on the measured air pressure in the intake system and a predetermined compressor map, and commanding the throttle valve to a target position to maintain at least the minimum compressor mass flow, wherein the target position is greater than the desired position, thereby avoiding surge at the compressor.

Turbocharger surge management control techniques to eliminate surge valve

A power-based control system and method for an engine comprising a turbocharger involve obtaining a set of parameters that each affect exhaust gas energy and using the set of parameters to (i) determine a target mass flow into the engine and a target boost for the turbocharger to achieve a torque request, (ii) determine a target power for a compressor of the turbocharger to achieve the target engine mass flow and the target turbocharger boost, (iii) determine a target pressure ratio and a target mass exhaust flow for the turbine of the turbocharger to achieve a target turbine power equal to the target compressor power, and (iv) determine a target position of the wastegate valve to achieve the target turbine pressure ratio and mass exhaust flow, and commanding a wastegate valve to the target position.

Power-based turbocharger boost control techniques

Techniques for setting a boost target for a turbocharged engine comprise (i) operating the engine in a scavenging mode such that opening of intake and exhaust valves of cylinders of the engine overlap and (ii) while transitioning the engine in/out of the scavenging mode: determining an engine torque request, creating a torque reserve by setting independent targets for throttle inlet pressure (TIP) and intake manifold absolute pressure (MAP), determining a target TIP based on a target total air charge, engine speed, and a previously-determined target engine volumetric efficiency (VE), controlling a wastegate valve based on the target TIP, determining a target MAP based on the engine torque request, and controlling a throttle valve based on the target MAP. During steady-state scavenging operation, the controller calculates a conventional target TIP based on the engine torque request and controls the wastegate valve based on the conventionally calculated target TIP.

Boost control techniques for a turbocharged engine with scavenging

Systems and methods for a turbocharged engine comprising an exhaust gas recirculation (EGR) valve and an EGR valve differential pressure sensor disposed in a low pressure EGR (LPEGR) system of the engine and a differential pressure (dP) valve that is distinct from a throttle valve and a dP valve outlet pressure sensor disposed in an induction system of the engine utilize a controller configured to, based on the sensed pressures, determine (i) a modeled pressure at the EGR pickup, (ii) a modeled pressure at outlet of an EGR cooler, (iii) a modeled pressure at an outlet of an air filter and (iv) a modeled pressure at the dP valve outlet, and control the dP valve and the EGR valve based on the modeled EGR pickup pressure, the modeled EGR cooler outlet pressure, the modeled air filter outlet pressure, and the modeled dP valve outlet pressure.

Techniques for modeling and adaptation of gas pressures in a low pressure exhaust gas recirculation system of a turbocharged gasoline engine

Systems and methods for a turbocharged gasoline engine utilize a controller configured to receive a set of parameters including a measured pressure delta across an exhaust gas recirculation (EGR) valve disposed in a low pressure EGR (LPEGR) system of the engine and a measured pressure at an outlet of a differential pressure (dP) valve disposed in and distinct from a throttle valve of an induction system of the engine. The controller is further configured to determine a set of modeled pressures based on the set of parameters, a target EGR valve mass flow, a target EGR valve delta pressure, a current dP valve mass flow, and a pressure at an outlet of the air filter, determine target positions for the EGR valve and the dP valve based on the set of modeled pressures, and control the EGR valve and the dP valve based on their respective target positions.

Robust low pressure exhaust gas recirculation system control for a turbocharged gasoline engine

Systems and methods for a turbocharged gasoline engine utilize an exhaust gas concentration sensor disposed upstream from an exhaust gas recirculation pickup point of a low pressure EGR (LPEGR) system of the engine and a controller configured to receive a measured air/fuel ratio of the exhaust gas from the sensor, determine an air/fuel ratio of the exhaust gas at the EGR pickup point, determine an air/fuel ratio of the exhaust gas at an inlet and outlet of an EGR cooler, determine first/second sets of exhaust gas fractions and fuel fractions upstream/downstream from an EGR port that is upstream from a compressor in an induction system of the engine, and control at least one of a wastegate valve, a throttle valve, a fuel injector, and a spark plug based on the sets of second exhaust gas fractions and fuel fractions to prevent misfires of the engine.

Techniques for tracking exhaust gas constituents through a low pressure exhaust gas recirculation system of a turbocharged gasoline engine

Techniques for learning endstop position(s) of an actuator for a wastegate valve include detecting a learn condition and, in response to detecting the learn condition, performing a learn procedure for the actuator endstop position(s). The learn procedure includes commanding the actuator to a desired position past the endstop position corresponding to a fully-closed wastegate valve while rate-limiting a velocity of the actuator. When the difference reaches its maximum allowed value and the velocity falls below a fraction of its rate limit, the endstop position is learned. When the wastegate valve is requested open, the actuator is then controlled using the learned endstop position. Reference stiffness for a fully-closed wastegate valve could be obtained, and subsequent stiffness checks could then be periodically performed and, if less than the reference stiffness, a duty cycle of the actuator could be increased during open-loop control.

Position control of flow control valves near endstops

An engine control system for a vehicle includes an oxygen mass flow rate module, an oxygen per cylinder module, and a fuel control module. The oxygen mass flow rate module generates a mass flow rate of oxygen flowing into an engine based on a mass air flow rate (MAF) into the engine and a percentage of oxygen by volume measured using an intake oxygen (IO) sensor in an intake system. The oxygen per cylinder module generates a mass of oxygen for a combustion event of a cylinder of the engine based on the mass flow rate of oxygen flowing into the engine. The fuel control module controls fueling to the cylinder for the combustion event based on the mass of oxygen.

Humidity determination and compensation systems and methods using an intake oxygen sensor

A system and method for controlling condensation formation in an engine having EGR and forced induction includes a controller for determining a water vapor mass fraction of an exhaust stream based on a water vapor mass fraction of an intake stream and water vapor from combustion. An estimated condensation temperature (CT) is determined for a current EGR level based on the water vapor mass fractions and is compared to an intake stream temperature upstream of the compressor inlet. The controller commands the current EGR level as a maximum EGR level upon determining the intake stream temperature is less than the CT, and an increase in the current EGR level upon determining the intake stream temperature is greater than the CT. An air charge temperature (ACT) of the forced induction system may be controlled based on utilizing a target ACT as the CT to be controlled by a coolant pump.

Engine condensation control system and method

A technique is provided for compensating an untrimmed oxygen (O) sensor utilized in operation of an exhaust gas recalculation (EGR) system associated with an engine. The technique includes, in one implementation, receiving a measurement from the Osensor at a known pressure, where the Osensor is positioned on an intake side of an engine system. Humidity compensation and pressure compensation are then determined for the Osensor measurement, where the pressure compensation is based in part on the humidity compensation. The EGR system is controlled using the untrimmed Osensor measurement that has been compensated for pressure and humidity.

Continuous adaptation of an intake oxygen sensor for pressure, humidity and aging

A control technique for an engine having a two-step variable valve lift system includes a controller receiving a pressure in an intake manifold of the engine from a manifold absolute pressure (MAP) sensor and a position of an EGR valve of the engine from an exhaust gas recirculation (EGR) sensor. In response to the controller detecting an upcoming HL-to-LL valve state transition, a set of airflow actuators of the engine is controlled, based on the intake manifold pressure and the EGR valve position, to generate a first torque reserve. In response to generating the first torque reserve, the controller then commands the HL-to-LL transition and depletion of the first torque reserve during the HL-to-LL transition to mitigate torque disturbance associated with this transition.

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Lake Orion, MI, United States of America

Ethan E Bayer