W. R. Grace Co.-Conn.

Engelhard Corporation

Ernest W Hughes

Jacob Block

Awdhoot V Kerkar

John W Lau

Rasto Brezny

Semyon D Friedman

A metal foil has improved resistance to permanent thermal expansion. This metal foil includes a metal foil substrate and a thin barrier layer on at least one surface of the metal foil substrate. The metal foil can be used in a catalyst assembly to provide a catalyst support having improved resistance to permanent thermal expansion. The catalyst assembly includes a metal foil substrate and a thin barrier layer on at least one surface of the metal foil substrate. A catalyst material is provided on at least a portion of the barrier layer. This invention further relates to a method for reducing permanent thermal expansion of a metal foil. This method includes applying a barrier layer coating to at least one surface of a metal foil substrate. The method further can include the step of applying a catalyst material to at least a portion of the barrier layer.

Metal foil having reduced permanent thermal expansion for use in a

Flexible metal foil catalyst members suitable for use in catalytic devices for combustion engine emission control are prepared by electrophoretic deposition using an aqueous slurry of catalyst support particles. The deposited support layer is of uniform thickness and stable surface area. The catalyst support may then be impregnated with catalytic species and assembled into a catalytic device. The catalyst members from the invention are especially suitable for use in automotive applications, and more especially in electrically heated catalytic devices.

Metal foil catalyst members by aqueous electrophoretic deposition

Growing community of inventors

Erie, PA, United States of America

Ernest W Hughes