Ciena Corporation

Erin Sahinci

Waqar Mahmood

Andrei Csipkes

Chia-Chen Chang

Yaguang Yang

A method of controlling an optical fiber splicing machine utilizes a power control mode to control the amount of power delivered to fuse the fibers. In the power control mode, the attenuation is measured while the fusing process is occurring. A rate of attenuation loss is predicted from the measured attenuation values by using an estimator. If the rate of attenuation loss indicates that a threshold insertion loss will be crossed before the next attenuation measurement, the splicing machine is stopped prior to the next attenuation measurement. If the desired attenuation is not achieved, an energy control mode is utilized which controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the energy mode is repeated. At each iteration the splicing control function utilized by the energy control mode may be reprogrammed. A PID control formula may be used to determine the arc current for each iteration. A system for performing the attenuating splice uses, in addition to an optical fiber splicing machine, a laser and power meter to measure insertion loss as well as a controller to implement the splicing methods.

Method and system for controlling splice attenuation

A method of controlling an optical fiber splicing machine utilizes a power control mode to control the amount of power delivered to fuse the fibers. In the power control mode, the attenuation is measured while the fusing process is occurring. The power control mode shuts down the splicer when the measured insertion loss is less than or equal to the target insertion loss value plus a margin value. The margin value accounts for the transient attenuation difference value indicative of the changing attenuation as the splice cools. If the desired attenuation is not achieved, an energy control mode is utilized which controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the energy mode is repeated. At each iteration the splicing control function utilized by the energy control mode may be reprogrammed. With these techniques, optical fibers may be spliced having a controlled attenuation to within &plus;/&minus;0.1 dB or better. A system for performing the attenuating splice uses, in addition to a optical fiber splicing machine, a laser and power meter to measure insertion loss as well as a controller to implement the splicing methods.

Attenuating splice, system, and method therefor

A method of controlling an optical fiber splicing machine utilizes an optimized power control mode to control the amount of power delivered to fuse the fibers. The attenuation is measured while the fusing process is occurring and a final jump value is calculated. The final jump value is indicative of the transient attenuation difference that occurs as the splice cools. The optimized power control mode shuts down the splicer when the measured insertion loss is less than or equal to the difference between the estimated final jump value and the desired attenuation. The final jump value may also be recalculated as further data are gathered during the splicing process. If the desired attenuation is not achieved, an optimized energy control mode is utilized which determines optimal energy settings and controls the amount of energy delivered to fuse the fibers. After delivering this energy, the method measures the attenuation. If not within desired values, the optimized energy mode is repeated. At each iteration the energy settings are re-determined and the splicing control function utilized by the splicer may be reprogrammed. Furthermore, the estimation parameters used to estimate the final jump may be adjusted between each iteration of the optimized power control mode. These adjustments as well as the determination of the energy settings may be aided by a knowledge base and intelligent control techniques that learn as a greater number of splicing operations are performed.

Attenuation splice, system and method therefor using estimation algorithm and closed loop intelligent control

The invention was originally developed to determine the strain-relief capability of a fusion splice protector as well as the compressive stress imparted to a fusion splice by the splice protector. The invention also permits performance and comparative analyses of splice protectors as well as any package in which the optical fiber is at least partially disposed. To those ends a fiber Bragg grating (FBG) is axially arranged relative to the package such that a free or reference section of the FBG protrudes from the package while a shielded section lies within the package. Broadband light is supplied to the FBG which reflects certain wavelengths that are measured by an optical spectrum analyzer. The FBG reflected spectra will be split into two peaks as the reference and shielded sections experience different amounts or types of stress thereby providing a powerful analysis tool. A wavelength shift in the reflected spectra reveals the amount of stress experienced by the reference and free sections and permits a qualitative and quantitative analysis of the stress applied by the package and the package's ability to protect fiber from stress (e.g. such as that imposed by a tension pull test). Measurements may be made after a variety of conditions are changed such as splice protector curing, axial tension application, axial tension release, time, and age accelerating environments. Comparative studies and various other calculations may also be performed to evaluate different packages.

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Laurel, MD, United States of America

Erin Sahinci