Globalfoundries Inc.

Erik P Geiss

Peter Baars

Andy C Wei

Sven Beyer

Christopher Michael Prindle

Doug H Lee

Methods are provided for fabricating integrated circuits. One method includes etching a plurality of trenches into a silicon substrate and filling the trenches with an insulating material to delineate a plurality of spaced apart silicon fins. A layer of undoped silicon is epitaxially grown to form an upper, undoped region of the fins. Dummy gate structures are formed overlying and transverse to the plurality of fins and a back fill material fills between the dummy gate structures. The dummy gate structures are removed to expose a portion of the fins and a high-k dielectric material and a work function determining gate electrode material are deposited overlying the portion of the fins. The back fill material is removed to expose a second portion and metal silicide contacts are formed on the second portion. Conductive contacts are then formed to the work function determining material and to the metal silicide.

Methods for fabricating integrated circuits

Disclosed herein are various methods of forming a semiconductor device using sacrificial gate electrodes and sacrificial self-aligned contacts. In one example, the method includes forming two spaced-apart sacrificial gate electrodes comprised of a first material, forming a sacrificial contact structure comprised of a second material, wherein the second material is selectively etchable with respect to said first material, and performing an etching process on the two spaced-apart sacrificial gate electrodes and the sacrificial contact structure to selectively remove the two spaced-apart sacrificial gate electrode structures selectively relative to the sacrificial contact structure.

Method of forming a semiconductor device by using sacrificial gate electrodes and sacrificial self-aligned contact structures

Small feature patterning is accomplished using a multilayer hard mask (HM). Embodiments include sequentially forming a first HM layer and a multilayer HM layer over a substrate, the multilayer HM layer comprising sublayers, etching the multilayer HM layer to form a first opening having an upper first opening with sides converging to a lower second opening and a second opening with substantially parallel sides and an opening substantially corresponding to the lower second opening of the first opening, etching through the second opening to form a corresponding opening in the first HM layer, and etching the substrate through the corresponding opening in the first HM layer.

Method of semiconductor manufacturing for small features

Methods are provided for etching during fabrication of a semiconductor device. The method includes initially etching to partially remove a portion of one or more lithographic-aiding layers overlying an oxide layer while etching a first portion of the oxide layer in accordance with a mask formed by the one or more lithographic-aiding layers, and thereafter additionally etching to remove remaining portions of the one or more lithographic-aiding layers while etching a remaining portion of the oxide layer.

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Dresden, Germany

Erik P Geiss