Air Products and Chemicals, Inc.

Eric William Scharpf

Brian Alfred McNeil

John Dollin Bassett

David Graham Winter

Gas mixtures are separated by cryogenic separation, preferably a cryogenic condensation separation cycle, into at least a first gas mixture and a second gas mixture having at least one component common with the first gas mixture; at least one gas mixture selected from at least a portion of said feed gas mixture and at least a portion of said second gas mixture is subjected to non-cryogenic separation to provide a separated gas rich in said common component; and said separated gas is added to said first gas mixture to contribute to a product gas mixture. It is particularly preferred to also blend a portion of the second gas mixture with the first gas mixture to facilitate, in conjunction with the separated stream, simultaneous control of both the amount and composition of the first gas mixture product. The process has particular application to the separation of a gas containing primarily hydrogen and carbon monoxide to provide a product gas which consists primarily of hydrogen and carbon monoxide in a molar ratio different from that of the feed gas.

Integrated cryogenic and non-cryogenic gas mixture separation

Carbon monoxide is separated from a gaseous mixture containing hydrogen and methane and contaminated with nitrogen by scrubbing carbon monoxide from a vapor portion of the feed by a liquid methane wash; stripping dissolved hydrogen from the resultant CO-loaded liquid methane stream; fractionating the resultant hydrogen-stripped CO-loaded liquid methane stream to separate nitrogen therefrom; and fractionating the resultant nitrogen-freed bottoms liquid into CO product overheads vapor and methane bottoms liquid. If the gaseous mixture also contains argon, argon content can be removed with the methane content to obviate a separate argon-separation stage as required by prior art processes.

Separation of carbon monoxide from nitrogen-contaminated gaseous

Carbon monoxide is separated from a gaseous mixture containing hydrogen and contaminated with nitrogen by separating hydrogen and carbon monoxide contents to provide a carbon monoxide-enriched nitrogen-containing stream and separating carbon monoxide and nitrogen contents of said stream in a nitrogen-separation column to provide a nitrogen-enriched overheads vapor and a nitrogen-freed bottoms liquid. The overheads vapor is washed with liquid nitrogen to remove carbon monoxide therefrom and the resultant carbon monoxide-enriched liquid nitrogen is returned to said column as additional reflux. The liquid nitrogen wash simultaneously reduces the loss of carbon monoxide with the nitrogen-enriched vapor and provides refrigeration to the process. When the gaseous feed is a synthesis gas also containing methane, the methane and carbon monoxide contents can be separated before or after separation of the nitrogen and carbon monoxide contents.

Seperation of carbon monoxide from nitrogen-contaminated gaseous mixtures

Work is recovered from a first process stream in a high temperature range by heating and vaporizing a condensate-containing mixed component working fluid, expanding the vapor in an expansion turbine to generate work, and condensing the turbine exhaust by indirect heat exchange with a second process stream in a low temperature range to provide the condensate-containing mixed component working fluid. The composition of the working fluid is changed in response to a change in the high temperature range, a change in the low temperature range, or changes in both temperature ranges in order to maintain the efficiency of the work recovery step. The working fluid can be a mixture of ammonia and water. The first and second process streams can be process streams in a combined cycle power generation system or an ammonia synthesis plant.

Heat recovery and power generation from industrial process streams

The molar ratio of hydrogen and carbon monoxide in synthesis gas is changed by partially condensing at least a portion of the feed gas and separating the partially condensed feed mixture by non-fractionating phase separation. Preferably, the partially condensed feed mixture is separated by a first phase separation into a first liquid stream and a first vapor stream; the first vapor stream is partially condensed and separated by a second phase separation into a second liquid stream and a second vapor stream; the second vapor stream is warmed and expanded to provide refrigeration and partial condensation; and the expanded partially condensed stream is separated by a third phase separation to provide a third liquid stream and a third vapor stream. The synthesis gas product is at least partially derived from the third liquid stream and a portion of the third vapor stream.

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Walton-on-Thames, United Kingdom

Eric William Scharpf