Lexmark International, Inc.

Eric Wayne Westerfield

Craig Palmer Bush

Daniel Richard Klemer

David John Mickan

Martin Christopher Klement

Roger Steven Cannon

Wilson Morgan Routt, Jr

Mark Edwin Kirtley Lund

Gary Allen Denton

Philip Jerome Heink

Stanley Coy Tungate, Jr

Keith Bryan Hardin

Daniel Eugene Pawley

John Thomas Fessler

Steven Alan Seng

Philip Edwin Riggs

Daniel E Pawtey

Methods and apparatus include improving print quality of a bi-directionally scanning electrophotographic (EP) device, such as a laser printer or copy machine, according to ambient pressure in which operated. A moving galvanometer or oscillator reflects a laser beam to create scan lines of a latent image in opposite directions. A damping of the motion occurs per air density implicated by temperature and pressure, where the pressure changes occurring especially from altitude changes. During use, a drive signal, such as a pulse train, moves the galvanometer or oscillator at or near its resonant frequency. Based on a parameter of the drive signal, such as pulse width, the ambient pressure can be made known. In general, a high-pressure environment requires a relatively longer pulse width to resonate the galvanometer or oscillator in comparison to a shorter pulse width for a low-pressure environment. Corrections to print quality stem from the determined ambient pressure.

Obtaining pressure of an operating environment of a bi-directionally scanning electrophotographic device for implementing corrections per pressure

In an electrophotographic (EP) device, methods and apparatus include determining a delay of one or more sensors (hsync) to accurately know when to start the process of scanning latent images. In one aspect, the sensor includes a leading and trailing edge defined along a direction of laser beam scan travel. Determining the delay includes learning a position of a laser beam on the sensor at a time when a controller connected to the sensor receives a signal from the sensor indicating the sensor is being sufficiently impinged upon by the laser beam. It also includes learning a latest possible position of the laser beam along the direction of laser scan travel where the laser beam can be turned on and still have the sensor assert a signal indicating it has been sufficiently impinged upon by the laser beam. Bi-directionally scanning EP devices are also disclosed, including controllers, photoconductors, sensors, etc.

Methods and apparatus for ascertaining sensor signal delay in an electrophotographic device

An apparatus for switching and controlling the intensity of a laser beam directed toward a beam detect sensor for an image forming device. A printing power reference signal and a beam detect power reference signal is selectively connected to a laser driver through a first switch. A printing power reference holding capacitor and a beam detect power reference holding capacitor is selectively connected to the laser driver through a second switch that is controlled in tandem with the first switch. During each scan cycle, the output laser power is monitored and used to adjust one of the two holding capacitors based such that both the printing power and the beam detect power have a controlled reference.

Laser power switching for alignment purposes in a laser printer

Obtaining pressure of an operating environment of a bi-directionally scanning electrographic device for implementing corrections per pressure

Methods and apparatus include aligning printing of a bi-directionally scanning electrophotographic (EP) device, such as a laser printer or copy machine. At least first and second scan lines formed in opposite directions define a calibration page for manufacturing, servicing or end-user operation. The page includes pluralities of objects with one formed from either the first or second scan lines, but not both, and another of the objects formed from the other of the first or second scan lines, but not both. In this manner, corrections can be implemented by simply observing misalignments between the objects. Printed calibration pages also include visually or mechanically read objects for implementing corrections. In this regard, calibrating devices external to the EP device are contemplated. Objects include lines, squares or other shapes and their arrangement on a page varies. Fiducials for macro-scale observations are also contemplated.

Calibrating a bi-directionally scanning electrophotographic device

In a bi-directionally scanning electrophotographic (EP) device, methods and apparatus include storing alignment information. In one aspect, pre-characterization parameters of the EP device are stored in memory, such as NVRAM, resistant to the removal of power. In another, actual parameters of the EP device are learned during calibration and stored in the same memory. A controller has local or remote access to the memory and makes comparisons of the pre-characterized and learned parameters to implement corrections. Especially, scan alignment corrections are implemented to alter future scanning of scan lines of latent images on a photoconductor whereby the scan lines are formed in alternating directions. Certain contemplated parameters include, but are not limited to, a scan detect to print distance from a sensor to the start of imaging, temperature, pressure, a scanning mechanism drive signal parameter, such as pulse width, or sensor delay information.

Methods and apparatus for storing alignment information in a bi-directionally scanning electrophotographic device

Methods and apparatus include improving print quality of a bi-directionally scanning electrophotographic (EP) device, such as a laser printer or copy machine, according to temperature. A moving galvanometer or oscillator reflects a laser beam to create forward and reverse scan lines of a latent image. During use, the actual ambient temperature is obtained and used make corrections to improve print quality, such as by producing the latent image with a signal altered from an image data input signal to help ensure proper alignment of the forward and reverse scan lines.

Thermal compensation of bi-directional alignment in a bi-directional laser scanning unit

A laser driver comprises a plurality of current sources, including at least one bias current source and at least two drive current sources. To control the laser driver, a set of operating states is defined where each operating state corresponds to a desired laser output power level and a ratio is defined that establishes a relationship between a first desired laser output and a second desired laser output. A calibration operation samples laser output power of the laser source for less than all of the operating states, computes adjustments to the current levels of the current sources based at least in part upon the ratio such that sampled laser power levels converge towards their corresponding desired laser output level. The current sources are adjusted to their corresponding computed current levels.

Current driver and power control for electrophotographic devices

The white vector&#x2014;the voltage difference between white areas of a latent image on a photoconductive unit and a developer roller&#x2014;may be independently adjusted at each photoconductive unit, allowing multiple image forming units to be driven from a shared power supply. The photoconductive unit is charged to a high voltage level relative to the developer roller, and selectively optically discharged to the desired white vector by a first laser source. The voltage of the discharged area may be measured, or may be calculated by increasing the developer roller voltage a predetermined amount, discharging the photoconductive unit until toner is sensed in white image areas, and then reducing the developer roller voltage. The white areas are discharged using a different light source, such as a laser, LED or electroluminescent source. A second laser may be of a different wavelength than a writing laser.

White vector adjustment via exposure using two optical sources

Methods are provided for an EP device such as a laser printer or copier, to compensate for variations in scanning rate. At intervals during a scanning process, actual scanning rate is measured and compared to a basal scanning rate of the EP device. Adjustments in the laser light source intensity are then implemented to preserve a predetermined image darkness notwithstanding variations in scanning rate, thereby preserving print quality. To implement the adjustments, a compensation factor is calculated based on a difference between the basal scanning rate of the device and the measured actual scanning rate. The steps of measuring an actual scanning rate, calculating a compensation factor, and adjusting laser operating intensity may be performed during a warming-up function at EP device at start-up, during a print job, or both. An EP device utilizing the method of the present invention is provided also.

Laser power compensation in a scanning electrophotographic device

Laser driver systems and methods are provided for controlling a laser driver coupled to a suitable laser source. The laser driver comprises a plurality of current sources, including at least one bias current source and at least two switched current sources. To control the laser driver, a laser power control signal is provided for each switched current source that corresponds to a desired laser output power. An output power error measure is defined based upon an error between a measured laser output power and the desired laser output power for each switched current source and a control system is characterized in which the output power error measures combine to change a magnitude of each of the switched current sources and the bias current source(s) such that the output power error measures converge over time.

A method for improving the operation of an electrophotographic printer. The method includes providing an electrophotographic printer containing a laser scanning unit. A torsion oscillator for the laser scanning unit is enclosed in closed compartment. The closed compartment includes side walls having first and second side wall edges, a bottom wall attached on the first side wall edges, and a cover attached adjacent to the second side wall edges. The closed compartment is sufficient to reduce stray air currents from adjacent the torsion oscillator thereby improving the operation of the electrophotographic printer.

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Versailles, KY, United States of America

Eric Wayne Westerfield