Black Decker Inc.

Eric W Wachter

Erik A Ekstrom

Alpay Hizal

An electronic switch module includes a circuit board having conductive pads coupled to a power source and a sense pad coupled to an output signal; and a variable-speed actuator assembly having an actuator positioned adjacent a side edge of the circuit board and moveable along a movement axis, a plunger coupled to the actuator, and a conductive wiper secured to the plunger in contact with the circuit board. The wiper includes a first leg arranged to slidably engage the sense pad and a second leg arranged to slidably engage at least one of the conductive pads. The sense pad is longitudinally aligned with the conductive pads. The first leg of the wiper is located between the actuator and the second leg, and the sense pad is located between the side edge of the circuit board and the conductive pads.

Switch module for a power tool

An electronic module for a power tool having an electric motor is provided including a printed circuit board (PCB), an inverter bridge circuit, a first conductive track disposed on the PCB and coupled to the power source, a second conductive track disposed on the PCB and coupled to the inverter bridge circuit, and a fuse strap provided between the first conductive track and the second conductive track. The fuse strap includes a main body spaced apart from the PCB, a first mounting portion mounted on the first conductive track via a first solder joint, and a second mounting portion mounted on the second conductive track via a second solder joint.

Electronic module having a fuse in a power tool

An electronic switch module for a power tool having an electric motor is provided, including a printed circuit board (PCB), power switches mounted on the PCB and configured to switchably supply electric power from a power source to the electric motor, a series of primary heat sinks mounted on the PCB in association with the power switches, and a secondary heat sink mounted on the primary heat sinks. Output wires attached to the PCB to facilitate electrical connection between the power switches and the electric motor are passed through a slot of the secondary heat sink.

Electronic power module for a power tool having an integrated heat sink

An electronic switch module for a power tool having an electric motor is provided, including a printed circuit board (PCB), power switches mounted on the PCB and configured to switchably supply electric power from a power source to the electric motor, a series of primary heat sinks mounted on the PCB in association with the power switches, and a secondary heat sink mounted on the primary heat sinks and securely fastened to at least one of the primary heat sinks via a fastener, the secondary heat sink being electrically insulated from at least one of the primary heat sinks.

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Baltimore, MD, United States of America

Eric W Wachter