Ford Motor Company Limited

Eric Newman

Joe Walacavage

James McAlpine

Alan Baumgartner

Joseph George Walacavage

Scott Kennedy

Earl Dishaw

Shanker Ganti

A system and method for validating data for a machine arrangement includes a controller, such as a programmable logic controller, connected to a processor, which is configured to execute an algorithm using the data collected by the controller. The algorithm includes one or more rules that are applicable to the collected data. Each rule is applied to the data to determine if any of the data entries violate one or more of the rules. An output is generated indicating whether the data violates any of the rules, thereby providing information regarding the validity of the data being captured.

Applying rules to validating data for a machine arrangement

Textual fault messages in PLC-based manufacturing systems are supplemented by automatically displayed sets of information that allow an operator to quickly identify, recognize and visualize components responsible for producing faults. Visual display of stored computer generated images showing system components and tooling allow the operator to visually pinpoint the exact component responsible for the fault, and its location within the manufacturing system. Stored information associated with the component producing the fault, such as installation date, vendor sources, replacement part inventory, programming logic and editing software, is also automatically recalled and displayed along with the fault message to aid fault diagnosis and correction.

Identifying and visualizing faults in PLC-based manufacturing systems

A method is provided of embedding tooling control data within a mechanical fixture design to enable programmable logic control verification simulation. The method includes the steps of constructing at least one of a mechanical fixture design, a workcell design, and a controls design. The method also includes the steps of executing a virtual programmable logic control (VPLC) simulation with a VPLC verification simulator to verify the at least one of the mechanical fixture design, the workcell design, and the controls design.

Method of embedding tooling control data within mechanical fixture design to enable programmable logic control verification simulation

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Brighton, MI, United States of America

Eric Newman