General Electric Company

Eric Lee Bell

Brandon Shane Gerber

Jose Troitino Lopez

Jamie Thomas Livingston

Jeffrey Clarence Jones

Alexander William Vossler

Matthew G Gann

Alan Majors Walker

Raymond Michael Brown

James Stuart Pratt

Mohamad Sultan

A mold system and method for forming a casting article for investment casting is disclosed. The mold system includes a mold for receiving therein a selected core chosen from a plurality of varied cores. The mold includes a plurality of separable mold portions that are coupleable together to create the mold and configured to form a sacrificial material from a sacrificial material fluid about the selected core. At least one selected separable mold portion of the plurality of separable mold portions includes a set of varied interchangeable versions of the at least one selected separable mold portion. Each varied interchangeable version of the selected separable mold portion is configured to accommodate a different core of the plurality of varied cores. A number of systems for controlling a temperature of the mold are also disclosed.

Mold system including separable, variable mold portions for forming casting article for investment casting

In one aspect, a method for manufacturing a rotor blade for a wind turbine is disclosed. The method may generally include assembling a blade blank comprising a shear member and a volume of core material and removing material from the blade blank to form a body having a pressure side and a suction side extending between a leading edge and a trailing edge. The shear member may have a first end disposed adjacent to the pressure side and a second end disposed adjacent to the suction side. In addition, the method may include positioning a skin around an outer perimeter of the body.

Rotor blade for a wind turbine and methods of manufacturing the same

A rotor blade for a wind turbine is disclosed. The rotor blade may generally include a body formed at least partially from a core material. The body may generally define a pressure side and a suction side extending between a leading edge and a trailing edge. The rotor blade may also include a plurality of shear members and a plurality of stiffening members. The shear members may generally extend between the pressure and suction sides of the body and may each include a first end and a second end. The stiffening members may be spaced apart around the pressure and suction sides of the body, with each stiffening member being disposed at the first end or the second end of one of the shear members. Additionally, the rotor blade may include a skin extending around an outer perimeter of the body.

In one embodiment, a rotor blade includes a tip, a root, and a body extending between the tip and the root. The body has surfaces defining a pressure side, a suction side, a leading edge, and a trailing edge. The body further defines an inboard portion, an outboard portion, and a bend therebetween. The bend is defined such that the outboard portion extends outwardly with respect to the inboard portion. The bend is stiffened to reduce opening of the bend during deflection of the rotor blade.

Wind turbine rotor blade

A spar assembly for a rotor blade of a wind turbine is disclosed. The spar assembly may generally include a first spar cap and a second spar cap spaced apart from the first spar cap such that a cross-sectional area is defined directly between the first and second spar caps. Additionally, the spar assembly may include a web having a first end disposed adjacent to the first spar cap and a second end disposed adjacent to the second spar cap. The web may be configured such that at least a portion of an inner surface of the web is disposed outside of the cross-sectional area.

Spar assembly for a wind turbine rotor blade

A blade for the use in the generation of power has a leading edge and a trailing edge. A first shell portion of the blade extends from the leading edge to the trailing edge. A second shell portion of the blade also extends from the leading edge to the trailing edge. A root portion of the blade is positioned proximate the wind turbine and a tip portion which extends from the root portion away from the wind turbine. A trailing edge insert is positioned between the first shell portion and the second shell portion proximate the root portion. The trailing edge insert has a surface which extends between and separates the first shell portion from the second shell portion at the trailing edge, such that the insert provides a high lift profile for increased blade efficiency.

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Greenville, SC, United States of America

Eric Lee Bell