Wisconsin Alumni Research Foundation

Biopulping International Inc.

United States of America, As Represented by the Secretary of Agriculture

Other

Eric G Horn

Masood Akhtar

Ross E Swaney

Michael J Lentz

Gary Michael Scott

William Robert Kenealy

Carl J Houtman

T Kent Kirk

Jerrold E Winandy

Cory C Black

Aziz Ahmed

The present invention provides a method for producing an MDF board from pulp from a fibrous lignocellulose material using a treatment or pretreatment step which exposes the material to oxalic acid or oxalic acid derivatives (particularly dialkyl ester derivatives, particularly in the vapor phase). The treated wood is then subjected to a sugar extraction wash and refined using any one of the several pulping methods to produce a final pulp product. Once this is done the pulp is used to make MDF boards having improved water repellency properties.

Method of making medium density fiberboard

The present invention is a method for producing a pulp from a fibrous lignocellulose material or source using a treatment or pretreatment step which exposes the material to oxalic acid derivatives, particularly dialkyl ester derivatives, particularly in the vapor phase. Once treated, the material may be refined using any one of the several pulping methods to produce a final pulp product and the production of the product is accompanied by strength increases in paper made from the pulp and energy savings in making the pulp, hi addition the treatment or pretreatment produces a soluble carbohydrate source and other components (e.g. acetic acid, other wood components) for further product development. In certain cases a pulp product is not produced and all of the carbohydrate present in the lignocellulose is converted into soluble sugars.

Method for treating lignocellulosic materials

The present invention is a method for producing pulp from fibrous lignocellulose material using a treatment step which exposes the material to oxalic acid, or oxalic acid and sodium bisulfite, prior to pulping. The pulping of the resulting product requires less energy input and provides a pulp having enhanced physical properties as compared to untreated materials.

Method for producing pulp

In a new process for preparing pulped wood chips for paper making, chips from a hardwood such as eucalyptus are inoculated with aliving culture of one or more white rot fungi. The fungi propagate throughout the body of the wood chip, selectively attacking the lignin of the wood without harming the cellulosic fibers. Subsequent mechanical pulpting results in reduced utilization of energy, improved strength, and reduced cooking time.

Eucalyptus biomechanical pulping process

A method using biological processes in the production of pulp from industrial wood waste is described. The process makes use of various species of white-rot fungi which selectively degrade lignin. The industrial wood waste must be cleaned and hydrated prior to inoculation with the fungus. Paper produced by this process has excellent strength characteristics as compared to both non-treated industrial wood waste and pulp produced from virgin wood chips. Substantial energy savings are also realized when the biopulped industrial wood waste chips are further refined by conventional mechanical pulping procedures. Kraft pulping of wood waste resulted in strength properties comparable to those of virgin wood. Fungal pretreatment subsequently enhanced the resulting kraft pulp properties.

Biopulping industrial wood waste

Growing community of inventors

Madison, WI, United States of America

Eric G Horn