Pechiney Recherche

Montupet S.a.

Eric Darsy

Philippe Meyer

Phillippe Meyer

A process is disclosed for the production of cast cylinder heads made of aluminium alloys from at least two different 'liquid' alloys. The liquid alloys at the time of casting may contain solid particles of varied size and shape so as to produce composites with a metal matrix after solidifying. The process for moulding composite cylinder heads includes a number of successive layers consisting of at least two different alloys and consists in casting each alloy layer in the cavity of a mould via a feed system with a waiting time between the end of casting of one layer and the beginning of the second layer, so that the first layer contains between 50 and 100% of solid fraction in its lower part and 0 to 80% of solid fraction in the upper part, the interface region, when the second alloy is introduced.

Method for obtaining composite cast cylinder heads

The disclosure relates to a process for producing molded parts, made of aluminum or an aluminum alloy and having integrated channels intended for the distribution of a lubricant or for the circulation of a liquid coolant. In the process one or more tubes, made of aluminum or an aluminum alloy and previously formed, are placed in a mold, the ends of the tube or tubes being on the outside of the mold or of the cores inserted therein. The aluminum or alloy is poured into the cavity of the mold, and after demolding, the surplus portions of the tube or tubes are eliminated. This process is used for the mass production of molded parts having a system of internal channels, such as cylinder heads, compressor cylinders, lubrication systems, convectors, etc.

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Chateauroux, France

Eric Darsy