Scm Corporation

Scm Metal Products, Inc.

Erhard Klar

Mark Svilar

David H Ro

Charles I Whitman

Don H Hashiguchi

David F Berry

Larry N Moskowitz

Prasanna K Samal

Ronald J Dietrich

Anil V Nadkarni

C I Whitman

Mary A Pao

Stephen Glancy

Azza Elattar

The present invention relates to an infiltrated ferrous powder metal part containing certain additives, yielding a part having improved dimensional control during infiltration and uniform and predictable distribution of dynamic properties within a given group of commonly manufactured parts.

Infiltrated powder metal part and method for making same

The present invention relates to porous powder metal (P/M) parts having improved dynamic properties such as impact and fatigue strength. These properties are achieved by the use of finer metal powders.

Process for preparing powder metal parts with dynamic properties

The present invention relates to an infiltrated ferrous powder metal part containing certain additives, yielding a radically improved unnotched impact strength without sacrificing tensile strength. Fatigue strength is also improved. In addition, improved dimensional control is obtained during infiltration. The microstructure is also improved, with smoothing or rounding of the formerly sharp angled copper filled pores. The invention also comprises the method of achieving these results.

Infiltrated powder metal part having improved impact strength tensile

There is provided a method and a catalyst for the direct production of organohalosilanes from elemental silicon and an alkylhalide. The catalytic material is characterized by the presence therein of zinc, the source of zinc in said catalyst being selected from the group consisting of zinc carbonate, zinc formate, zinc acetate, zinc vinyl acetate, zinc propionate, zinc butyrate, zinc beta-chlorobutyrate and zinc gamma-chlorobutyrate. These sources of zinc overcome problems encountered with zinc metal and zinc halides, commonly used as sources of zinc.

Preparation of a catalyst for composition for the production of

There is provided a process for infiltrating a compacted ferrous powder metal body with copper or a copper alloy which process is characterized by presintering the ferrous metal body at a temperature of from about 1875.degree. F. to a temperature below the melting point of the infiltrant, and then in the same furnace, raising the temperature above the melting point of the copper or copper alloy infiltrant for a period sufficient to infiltrate the powder metal body. This process is more economical than the prior double run infiltration processes and provides excellent impact strengths and tensile strengths.

Two-step infiltration in a single furnace run

A copper or copper alloy infiltrated ferrous powder metal part, and method for making the same, characterized as having after infiltration an overall density of at least 7.50 g/cm.sup.3 and a diffusion depth of copper into the steel matrix of less than about 4 micrometers as determined by chemical etching or less than about 8 micrometers as determined by electron dispersive X-ray analysis (EDXA), wherein said ferrous metal is plain carbon steel having a combined carbon content in the range of about 0.15% to about 1.25%, or a low alloy steel.

High impact strength power metal part and method for making same

A gas permeable or porous article of irregular configuration comprising a sintered structure of dispersion strengthened metal or metal alloy particles. The present invention also relates to a novel method for making such article.

Porous metal parts and method for making the same

A copper infiltrated ferrous powder metal part infiltrated with copper or a copper alloy characterized as having after infiltration a residual uninfiltrated porosity of less than about 7 volume percent and a maximum pore size of the residual uninfiltrated porosity of less than about 125 micrometers, said porosity and pore size values being taken from a worst field of view in a functionally critical area of said metal part.

High impact strength powder metal part and method for making same

An improvement in process for making cupreous catalyst composition, wherein a copper oxide-preponderant grind charge derived from the oxidation of elemental copper and/or an alloy thereof is subject to high energy milling with concomitant crystal lattice distortion until the average particle of the resulting grind is no larger than about 20 microns, comprises establishing a tin concentration between about 400 and about 3000 ppm in said composition prior to or after said high energy milling. The resulting catalyst is useful for producing organohalosilane from alkyl chloride and silicon.

Halosilane catalyst and process for making same

A grind charge of cupreous particulates containing a major proportion of cuprous and cupric oxides and a minor proportion of elemental copper, said charge having average particle size above 15 microns, is subjected to high energy comminution with concomitant crystal lattice distortion until the average particle size of said particulates is no larger than 15 microns. The resulting catalyst, of fairly high specific surface area, can be used for alkyl or aryl halosilane production.

Cupreous catalyst and process making same

Substantially completely deoxidized, consolidated dispersion-strengthened copper stock of sizable cross section and particulates capable of being thus consolidated into such stock are shown. The stock exhibits ductility substantially greater than that of otherwise corresponding stock which contains about 100-500 ppm of available oxygen. Also shown is a staged powder deoxidation process using hydrogen or like reducing gas followed by the sequestration of remaining available oxygen with a minute proportion of diffusible, normally solid oxygen getter.

Oxygen-free dispersion-strengthened copper and process for making same

A foraminous body formed of a tin-containing atomized, compacted and sintered austenitic stainless steel powder, and process including the steps of sintering and cooling in a dissociated ammonia atmosphere.

Process of improving corrosion resistance in porous stainless steel

A boron-containing nickel or cobalt spray-and-fuse self-fluxing alloy powder containing hard precipitates of chromium boride and, optionally, chromium carbide which are internally precipitated from a melt of said alloy is described. Said alloy powder is made by atomizing the melt at about the temperature at which the melt is viscous, and is disposed for application to metal articles to form improved coatings thereon.

Spray-and-fuse self-fluxing alloy powder coating

A process is disclosed for improving the corrosion resistance of stainless steel powders produced by atomization in an oxidizing atmosphere whereby silicon present in the powder tends to form silicon oxides on the powder surface. The process comprises adding an effective proportion of a modifier metal selected from the group consisting of antimony, arsenic, and bismuth to the melt prior to atomization. The modifier metal addition is effective for decreasing the surface silicon oxides and thereby improves the corrosion resistance.

Corrosion-resistant powder-metallurgy stainless steel powders and

The corrosion resistance of atomized tin-and-carbon containing stainless steel powders and compacts thereof is enhanced by incorporating a modifier metal into the melt prior to atomization. Effective modifier metals disclosed are niobium, titanium, tantalum, molybdenum, and the like.

Growing community of inventors

Beachwood, OH, United States of America

Erhard Klar