Teco-westinghouse Motor Company

Enrique Ledezma

Ryan Edwards

Alex Skorcz

Thomas Keister

Mehdi T Abolhassani

Randall E Pipho

Bhaskara Palle

Srinivas Satumahanti

Haran Chandra Karmaker

Chao Hsu Liao

Paulo Guedes-Pinto

Rose Metzler

Kaiyu Wang

Hossein Karimi

In one aspect, a medium voltage power converter includes a plurality of slices each having: a transformer including a plurality of primary windings to couple to a utility source of input power and a plurality of secondary windings; and a plurality of power cubes coupled to the plurality of secondary windings, each of the plurality of power cubes comprising a low frequency front end stage, a DC link, and a high frequency silicon carbide (SiC) inverter stage to couple to a high frequency load or to a high speed machine.

High frequency medium voltage drive system for high speed machine applications

In one aspect, a medium voltage power converter includes a cabinet having: a power cube bay to house a plurality of power cubes, each of the plurality of power cubes adapted within a corresponding enclosure and comprising a low frequency front end stage, a DC link and a high frequency back end stage, the plurality of power cubes to couple to a high speed machine; and a plurality of first barriers adapted to isolate and direct a first flow of cooling air through one of the plurality of power cubes; and a transformer bay having at least one transformer to couple between a utility connection and the plurality of power cubes, the transformer bay including a plurality of cooling fans to cool the at least one transformer.

Cooling methods for medium voltage drive systems

In one embodiment, a power cell module includes: a high frequency line converter (HFLC) to receive a phase of input power from a utility source, the HFLC including a first silicon carbide (SiC) stage and a second SiC stage; a transformer having a primary coil coupled to the HFLC and a secondary coil coupled to a high frequency motor converter (HFMC); the HFMC to output a phase of output power to a load, the HFMC including a third SiC stage and a fourth SiC stage; and a two-phase cooling system having conduits that are adapted to provide a flow of cooling media through the HFLC, the transformer and the HFMC.

Modular size multi-megawatt silicon carbide-based medium voltage conversion system

In one embodiment, a system includes a plurality of slices each having a transformer including a primary winding to couple to an input power source and a plurality of secondary windings each to couple to one of a plurality of power cells of the slice. Each of the power cells of a first slice may have an output that is phase rotated with respect to a correspondingly positioned power cell of a second slice.

System, apparatus and method for improving input power quality in a modular power inverter

In an embodiment, a power converter includes: a plurality of power amplifier units, each having: a plurality of slice each with a power conversion module including an AC/DC/AC converter; a mains controller to control the plurality of slices; and a feedback conditioning system coupled to the mains controller; a plurality of input contactors and a plurality of output contactors via which each of the plurality of power amplifier units is to couple between a transformer and a load; and a master controller coupled to the plurality of power amplifier units.

Modular configurable multi-megawatt power amplifier

In one embodiment, a power cell chamber for a drive system includes moveable and fixed portions. The moveable portion includes a rectifier stage to rectify an input signal received from a secondary winding of a transformer to provide a rectified signal and an inverter stage having a plurality of switching devices to receive a DC signal and output an AC signal. This moveable portion can be slidably adapted within a cabinet of the drive system. In turn, the fixed portion includes a DC link having at least one capacitor to receive the rectified signal and provide the DC signal to the inverter stage.

Pluggable power cell for an inverter

A control system may be provided for a controlled system such as a drive or inverter system. To provide for control in such system, a master controller may be present to receive, via a second communication protocol from a cabinet controller coupled to the master controller, status information of a controlled device, generate control information based at least in part on the status information, and transmit the control information to the cabinet controller via the second communication protocol. In turn, the cabinet controller can generate and communicate a control packet to the controlled device via a first communication protocol. This packet can be interleaved within another message communicated from the cabinet controller to the device.

Providing multiple communication protocols for a control system having a master controller and a slave controller

In one embodiment, a system may include multiple transformers each to provide an output to one or more power cells, where the power cells provide AC power to a load. Each transformer may have at least one primary winding and multiple secondary windings, where the primary winding of each transformer is phase shifted with respect to its neighboring transformers and the secondary windings are also phase shifted. The phase shift of the primary winding can be based on the phase shift of the secondary windings and a number of the plurality of transformers.

Modular multi-pulse transformer rectifier for use in symmetric multi-level power converter

In one embodiment, a medium voltage drive system includes at least one transformer and multiple power cell chambers each coupled to a transformer. The power cell chambers each may include a rectifier, a DC-link, and an inverter. Each power cell chamber can be separated into fixed and moveable portions, where the moveable portion includes the rectifier and the inverter and the fixed portion includes the DC-link. A power service bus can couple the fixed and moveable portions of each power cell chamber and couple in series groups of the plurality of power cell chambers.

Providing modular power conversion

A transformer module includes a main primary winding coupled to a first input power source to receive a medium voltage signal, multiple main secondary windings each to couple to a power cell of a drive system, and an auxiliary primary winding coupled to a second input power source to receive a low voltage signal. The auxiliary primary winding can be spatially separated from the main windings to increase leakage inductance. The auxiliary primary winding can be active during a pre-charge operation to pre-charge the power cells.

Pre-charging an inverter using an auxiliary winding

In one embodiment, the present invention includes a medium voltage drive system having multiple power cells each to couple between a transformer and a load. A first subset of the power cells are configured to provide power to the load and to perform partial regeneration from the load, and a second subset of the power cells are configured to provide power to the load but not perform partial regeneration. A controller may be included in the system to simultaneously control a DC bus voltage of at least one of the first subset of the power cells, correct a power factor of the system, and provide harmonic current compensation for the system.

Growing community of inventors

Austin, TX, United States of America

Enrique Ledezma