Applied Materials, Inc.

Emanuele Cappello

Bok Hoen Kim

Martin Jay Seamons

Mario Dave Silvetti

Lloyd M Berken

Nam Le

Ameeta Madhava

Davood Khalili

Backside particle contamination of semiconductor wafers subjected to chemical vapor deposition is significantly reduced by optimizing various process parameters, alone or in combination. A high quality oxide seasoning layer is deposited to improve adhesion and trapping of contaminants remaining after a prior chamber cleaning step. Second, wafer pre-heating reduces thermal stress on the wafer during physical contact between the wafer and heater. Third, the duration of the gas stabilization flow of thermally reactive process gas species prior to CVD reaction is reduced, thereby preventing side products produced during this stabilization flow from affecting the wafer backside. Fourth, the wafer heater is redesigned to minimize physical contact between the heater surface and the wafer backside. Redesign of the wafer heater may include providing only a few, small projections from the top wafer surface, and also may include providing a continuous circumferential rim supporting the edge of the wafer to interfere with the flow of process gases to the wafer backside during processing.

Method and apparatus for reducing particle contamination on wafer backside during CVD process

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Saratoga, CA, United States of America

Emanuele Cappello