Saudi Arabian Oil Company

Sabic Global Technologies B.v.

Sabic Global Technology B.v.

Eman Z Albaher

Sohel K Shaikh

Miao Sun

Wojciech Andrzej Supronowicz

Chandrasekar Subramani

Zhonglin Zhang

Noor Al-Mana

Noor A Sulais

Hattan T Janbi

In accordance with one or more embodiments of the present disclosure, a multi-stage process for upgrading a mixed pyrolysis oil comprising polyaromatic compounds to benzene, toluene, ethylbenzene, and xylenes (BTEX) includes combining light pyrolysis oil with heavy pyrolysis oil to form the mixed pyrolysis oil; upgrading the mixed pyrolysis oil in a slurry-phase reactor zone to produce intermediate products, wherein the slurry-phase reactor zone comprises a mixed metal oxide catalyst; and hydrocracking the intermediate products in a fixed-bed reactor zone to produce the BTEX, wherein the fixed-bed reactor zone comprises a mesoporous zeolite-supported metal catalyst.

Two stage catalytic process for mixed pyrolysis oil upgrading to BTEX

A method for upgrading mixed pyrolysis oil may include contacting the mixed pyrolysis oil with hydrogen in the presence of a mixed metal oxide catalyst at reaction conditions to produce a reaction effluent including light aromatic compounds. The mixed pyrolysis oil includes multi-ring aromatic compounds and is formed from light pyrolysis oil and heavy pyrolysis oil at a ratio of 10:90 to 40:60 with light pyrolysis oil representing a bottom stream of a gas steam cracker and heavy pyrolysis oil representing a bottom stream of a naphtha steam cracker. The mixed metal oxide catalyst includes a plurality of catalyst particles with each catalyst particles including a plurality of metal oxides. An associated system for upgrading mixed pyrolysis oil may include a pyrolysis upgrading unit housing the mixed metal oxide catalyst and a separation unit operable to separate used mixed metal oxide catalyst from the reaction effluent.

Methods and systems for upgrading mixed pyrolysis oil to light aromatics over mixed metal oxide catalysts

A method for producing aromatic compounds from pyrolysis oil comprises: upgrading the pyrolysis oil to pyrolysis gasoline in a multi-stage reactor comprising a slurry-phase reactor and a fixed-bed reactor, wherein the slurry-phase reactor comprises a mixed metal oxide catalyst, and the fixed-bed reactor comprises a mesoporous zeolite-supported metal catalyst; aromatizing the pyrolysis gasoline in an aromatization unit; hydrodealkylating and transalkylating a product from the aromatization unit in a hydrodealkylation-transalkylation unit, thereby producing an aromatic stream; and processing the aromatic stream in an aromatics recovery complex to produce the aromatic compounds comprising benzene, toluene, and xylenes (BTX).

Integration process for pyrolysis oil upgrading with maximized BTX yield

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Dhahran, Saudi Arabia

Eman Z Albaher