Kennametal Inc.

Elizabeth R Billman

Pankaj K Mehrotra

Bernard North

Joyce L Swiokla

A ceramic composition comprising a polycrystalline alumina matrix having titanium carbide whiskers distributed therein. The composition comprises 50 to 90 volume percent high purity alumina, 10 to 50 volume percent single crystal titanium carbide whiskers, and up to 3 volume percent being the residue of sintering aids.

Cutting tool

A ceramic composition is provided having a alumina based matrix with silicon carbide whiskers and titanium carbide phase dispersed therein. The composition includes about 1.0 to less than 30 volume percent silicon carbide whiskers, about 5 to about 40 volume percent titanium carbide phase. The sum of the volume percents of silicon carbide whiskers and titanium carbide phase is less than about 60 volume percent.

Alumina-titanium carbide-silicon carbide composition

A metalcutting insert is provided with an alumina based ceramic composition composed of (in volume percent, v/o): about 1.5 to 37.5 silicon carbide whiskers; about 5 to 17.5 zirconia; residue of a magnesium oxide addition added in an amount effective to enhance the metalcutting lifetime of the cutting edge of the insert; and an alumina based matrix in which the silicon carbide whiskers, zirconia and residue of magnesium oxide are substantially homogeneously distributed. At least 2 v/o of the alumina based ceramic composition is tetragonal zirconia.

Alumina-zirconia-silicon carbide-magnesia ceramic cutting tools

An alumina based ceramic composition is provided containing (in volume percent, v/o): about 1.5 to 17.5 silicon carbide whiskers; about 5 to 17.5 zirconia; residue of a magnesium oxide addition added in an amount of about 0.03 to 3; and an alumina based matrix in which the silicon carbide whiskers, zirconia and residue of magnesium oxide are substantially homogeneously distributed. At least 4 v/o of the alumina based ceramic composition is tetragonal zirconia.

Alumina-zirconia-silicon carbide-magnesia compositions and articles made

An alumina based ceramic composition is provided containing (in volume percent, v/o): about 1.5 to 37.5 whiskers; about 5 to 17.5 zirconia; residue of a magnesium oxide addition added in an amount of about 0.03 to 3 v/o; and an alumina based matrix in which the silicon carbide whiskers, zirconia and residue of magnesium oxide are substantially homogeneously distributed. At least 2 v/o of the alumina based ceramic composition is tetragonal zirconia.

Alumina-zirconia-silicon carbide-magnesia ceramics

A metalcutting insert is provided with an alumina based ceramic composition composed of (in volume percent, v/o): about 1.5 to 12.5 silicon carbide whiskers and about 7.5 to 17.5 v/o zirconia. The silicon carbide whiskers and zirconia are substantially homogeneously distributed in an alumina base matrix. Preferably, at least about 7 v/o of the alumina based ceramic composition is tetragonal zirconia.

Alumina-zirconia-carbide whisker reinforced cutting tools

A metalcutting insert is provided with an alumina based ceramic composition composed of (in volume percent, v/o): about 1.5 to 17.5 silicon carbide whiskers; about 5 to 17.5 zirconia; residue of a magnesium oxide addition added in an amount effective to enhance the metalcutting lifetime of the cutting edge of the insert; and an alumina based matrix in which the silicon carbide whiskers, zirconia and residue of magnesium oxide are substantially homogeneously distributed. At least 4 v/o of the alumina based ceramic composition is tetragonal zirconia.

Alumina-zirconia-silicon carbide-magnesia cutting tools

A method of manufacturing a shaped ceramic article by hot isostatic pressing comprising the following steps: (a) forming a compact of sinterable ceramic compositions, (b) applying a coating to the compact by vapor deposition of a ceramic composition that does not become vitreous before or during the subsequent isostatic pressing step, and (c) heating and isostatically pressing the coated compacts in an atmosphere that reacts with the coating and/or the compact at pressing temperatures and pressures to cause the compact to approach theoretical density. The method is suitable for forming a fired ceramic compact having a whisker loading in excess of about 12.5 volume percent with substantially isotropic properties due to a substantially random orientation of the whiskers.

Whisker reinforced ceramics and a method of clad/hot isostatic pressing

A ceramic composition comprising a polycrystalline alumina matrix having titanium carbide whiskers distributed therein. The composition comprises 50 to 90 volume percent high purity alumina, 10 to 50 volume percent signal crystal titanium carbide whiskers, and up to 3 volume percent being the residue of sintering aids.

Whisker reinforced ceramic and a method of clad/hot isostatic pressing

An article of manufacture is provided having a SiC whisker reinforced alumina matrix substrate which has an alumina coating bonded to its exterior surface. It has been found that these articles are useful as cutting inserts in the high speed rough machining of steels.

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Greensburg, PA, United States of America

Elizabeth R Billman