Kla Tencor Corporation

Kla Corporation

Eitan Herzel

Roie Volkovich

Michael E Adel

Eran Amit

Liran Yerushalmi

Mengmeng Ye

A multiple-tool parameter set configuration and misregistration measurement system and method useful in the manufacture of semiconductor devices including using a first misregistration metrology tool using a first set of measurement parameters to measure misregistration between at least two layers at multiple sites on a wafer, including a plurality of semiconductor devices, the wafer being selected from a batch of wafers including a plurality of semiconductor devices intended to be identical to corresponding semiconductor devices on all other wafers in the batch of wafers, thereby generating a plurality of first misregistration data sets, using a second misregistration metrology tool using a second set of measurement parameters to measure misregistration between the at least two layers at multiple sites on a wafer selected from the batch of wafers, thereby generating a plurality of second misregistration data sets, selecting an adjusted first set of modeled measurement parameters associated with the first misregistration data sets and an adjusted second set of modeled measurement parameters associated with the second misregistration data sets, thereby generating a matched misregistration data set and thereafter measuring misregistration between at least two layers of at least one additional wafer, selected from the batch of wafers, using at least one of the first misregistration metrology tool using the adjusted first set of modeled measurement parameters and the second misregistration metrology tool using the adjusted second set of modeled measurement parameters.

Multiple-tool parameter set configuration and misregistration measurement system and method

Metrology methods and modules are provided, which comprise carrying out recipe setup procedure(s) and/or metrology measurement(s) using zonal analysis with respect to respective setup parameter(s) and/or metrology metric(s). The zonal analysis comprises relating to spatially variable values of the setup parameter(s) and/or metrology metric(s) across one or more wafers in one or more lots. Wafer zones may be discrete or spatially continuous, and be used to weight one or more parameter(s) and/or metric(s) during any of the stages of the respective setup and measurement processes.

Recipe optimization based zonal analysis

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Givat-Ela, Israel

Eitan Herzel