The Boeing Company

Eileen E Miller

Randall Dow Wilkerson

Richard Alexander Prause

Paul Gabriel Werntges

David A Lilienthal

Aaron Ross Cowin

Richard E Heath, Iii

Mark A Ulvin

Daniel J Johnson

Ronald Leroy McGhee

Joshua Paul Koehn

Kristofer Logan Peterson

Ronald Leroy Mcghee

Mark Allen Ulvin

Kristofer L Peterson

A method and structure for processing a plurality of prepreg sheets includes a conveyor assembly having a first conveyor, a second conveyor, and a processing zone positioned between the first and second conveyors. In an implementation, a plurality of prepreg sheets are advanced from a plurality of material supply creels into the processing zone by a first conveyor and a second conveyor turning in opposite directions. Within the processing zone, a compressive pressure is applied to the prepreg sheets by first pressure plates attached to first conveyor and second pressure plates attached to the second conveyor. A thermoplastic within the prepreg sheets is melted within the processing zone by a heater to consolidate the prepreg sheets into a consolidated laminate.

Method and apparatus for rapid continuous consolidation of thermoplastic components

An example apparatus for fabrication of a co-cured composite assembly includes a layup tool body with a cavity, a thermal expansion insert inserted into the cavity of the layup tool body and a first uncured composite part of the composite assembly is positioned onto the thermal expansion insert, and a solid internal mandrel configured for insertion onto the first uncured composite part. During curing, the first uncured composite part compacts and reduces in thickness while the solid internal mandrel and the thermal expansion insert each increase in size to apply pressure to the first uncured composite part.

Bulk factor compensated tool for fabrication of a composite part

A caul plate assembly for applying compaction pressure to a composite structure includes caul plates arranged side-by-side on the surface of the composite structure. The caul plates include overlapping edges of compliant material which form a continuous face applying even pressure and shear across gaps between the caul plates.

Overlapping caul plates and method for composite manufacturing

A method for fabricating a composite structure is provided. A first number of layers of composite material is laid up to form a first set of stiffeners. A second number of layers of composite material is laid up to form a panel. The first set of stiffeners is associated with a first side of the panel. A pre-cured composite strip is positioned on a second side of the panel, opposite the first side. A third number of layers of composite material is laid up on the second side of the panel to form a second set of stiffeners running perpendicular to the first set of stiffeners. The pre-cured composite lies at an intersection between one of the first set of stiffeners and one of the second set of stiffeners. All the layers of composite material are co-cured to form the composite structure.

Method for co-curing perpendicular stiffeners

Growing community of inventors

Summerville, SC, United States of America

Eileen E Miller