Showa Denko K.k.

Eiji Kambara

Katsuyuki Tsuji

Gaku Oriji

Tomoyoshi Higashi

Akihiro Kitazaki

Tomoaki Yoshida

Toshio Morita

Daisuke Miyamoto

A method of producing carbon fibers, in which the producing method comprises allowing a supported type catalyst and a carbon atom-containing compound to come in contact with each other in a heating zone, wherein the supported type catalyst is prepared by a method comprising impregnation of a powdery carrier with colloid containing catalyst to support particles of the catalyst on the powdery carrier having a specifically developed crystal plane such as a powdery carrier being 4 or more in the ratio (I/I) of the intensity Iof the strongest peak to the intensity Iof the second strongest peak observed in X-ray diffraction, or a powdery carrier having the ratio (I/I) of the intensity Iof the strongest peak to the intensity Iof the second strongest peak observed in X-ray diffraction of 1.5 times or more the ratio (I/I) of the intensity Iof the strongest peak to the intensity Iof the second strongest peak described in JCPDS. A composite material is prepared by blending the carbon fibers prepared by the method with, for example, a resin.

Method of producing carbon fiber

A catalyst for producing a carbon nanofiber is obtained by dissolving or dispersing [I] a compound containing Fe element; [II] a compound containing Co element; [III] a compound containing at least one element selected from the group consisting of Ti, V, Cr, and Mn; and [IV] a compound containing at least one element selected from the group consisting of W and Mo in a solvent to obtain a solution or the fluid dispersion, and then impregnating a particulate carrier with the solution or the fluid dispersion. A carbon nanofiber is obtained by bringing a carbon element-containing compound into contact with the catalyst in a vapor phase at a temperature of 300 degrees C. to 500 degrees C.

Carbon nanofiber, producing method and use of the same

A method for producing a carbon fiber, comprising a step of dissolving or dispersing [I] a compound containing Co element; [II] a compound containing at least one element selected from the group consisting of Ti, V, Cr, and Mn; and [III] a compound containing at least one element selected from the group consisting of W and Mo in a solvent to obtain a solution or a fluid dispersion, a step of impregnating a particulate carrier with the solution or the fluid dispersion to prepare a catalyst, and a step of bringing a carbon source into contact with the catalyst in a vapor phase.

Method for producing carbon fiber

The invention relates to a carbon nanofiber containing at least iron (Fe) and vanadium (V), wherein the iron (Fe) is present in an amount of 6 mass % or less and the vanadium (V) is present in an amount of 3 mass % or less as a metal element other than carbon, wherein a graphite plane is inclined to the fiber axis.

Carbon nanofiber, production process and use

The invention relates to (1) carbon nanofiber containing iron (Fe) of 6 mass % or less and vanadium (V) of 3 mass % or less as a metal impurity other than carbon, which does not substantially contain metal elements other than Fe and V, (2) a method for producing carbon nanofiber characterized in contacting a catalyst in which Fe and V are supported on a carbon support and a carbon-containing compound at a high temperature, (3) a resin composite material in which the carbon nanofiber is blended and (4) use thereof. According to the invention, an inexpensive carbon fiber filler material can be obtained which has a low content of metal impurities and enables to exhibit electric conductivity when added to resin in a small amount.

The invention provides a method of producing vapor grown carbon fiber by vapor-phase reaction conducted by supplying carbon source compounds and a catalyst or a catalyst precursor into a heating zone, wherein at least one of the carbon source compound and the catalyst or the catalyst precursor is solid at room temperature and the solid compound is supplied in gas form into the heating zone from a material supplier filled with the solid material alone at a constant amount. The production method according to the invention enables efficient and stable production of vapor phase carbon fiber even by using a high-volume production equipment.

Production method of vapor-grown carbon fiber and apparatus therefor

A crimped carbon fiber having a multilayer structure comprising a hollow structure in the inside, with the inner layer part having a carbon structure containing a herringbone structure and the outer layer part having a carbon structure differing from the carbon structure of the inner layer part. A method for producing a crimped carbon fiber, comprising contacting a carbon source and/or a catalyst source with a sulfur source in a heating zone to produce a vapor grown carbon fiber, wherein the ratio of the molar number of sulfur atom in the sulfur source to the molar number of the catalyst metal atom is 2.0 or more.

Crimped carbon fiber and production method thereof

A method for producing vapor-grown carbon fibers, comprising contacting a carbon compound with a catalyst and/or a catalyst precursor compound in a heating zone, wherein the carbon compound is a combination of compounds respectively selected from carbon compounds having no benzene ring structure within molecule [Group (a)] and from aromatic compounds [Group (b)], these compounds satisfy the conditions that, in the raw materials, (number of atoms of element as catalyst)/(number of all carbon atoms) & equals; 0.000005 to 0.0015 and [number of carbon atoms contained in compound of Group (a)]/[number of carbon atoms contained in compound of Group (a)+number of carbon atoms contained in compound of Group (b)] & equals; 0.001 to 0.9, and the residence time in the temperature region of 600&#xb0; C. or more is 30 seconds or less.

Method of producing vapor-grown carbon fibers

A process for continuously producing carbon fibers in a vapor phase by causing a carbon compound to contact a catalyst and/or a catalyst precursor compound in a heating zone. In this process, the carbon compound, the catalyst precursor compound and an additional component are supplied to the heating zone, and these components are subjected to a reaction under a reaction condition such that at least a portion of the additional component is present as a solid or liquid in the heating zone.

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