Jfe Steel Corporation

Jfe Corporation

Jfc Steel Corporation

Eiji Iizuka

Yuji Yamasaki

Toyohisa Shinmiya

Yusuke Vincent Fujii

Takeshi Ogawa

Tsuyoshi Shiozaki

Masaki Urabe

Yasuhiro Kishigami

Yusuke Fujii

A method and apparatus for identifying a portion that is a factor causing a discrepancy in springback amount between a press-formed product and a CAE analysis. The method includes a formed product driving stress distribution acquisition step of acquiring a driving stress distribution of a press-formed product, an analysis driving stress distribution acquisition step of acquiring a driving stress distribution of a springback analysis, a stress difference distribution setting step of setting a stress difference distribution, a stress difference springback amount acquisition step of acquiring a springback amount based on the stress difference distribution, a changed stress difference springback amount acquisition step of acquiring a springback amount by changing a value in a region of the stress difference distribution, and a springback amount discrepancy factor portion identification step of identifying a portion that is a factor causing a discrepancy in springback amount by comparing the acquired springback amounts.

Springback amount discrepancy factor portion identification method and apparatus

Provided is a technology capable of suppressing an edge crack occurring due to stretch flange deformation without being constrained by a target pressed component shape. The technology includes two-stage cutting processing of, when it is estimated that there is concern about risk of occurrence of an edge crack due to stretch flange deformation on an edge of a material () to be pressed in press forming, performing twice cutting processing on an edge including at least a site where there is concern about risk of occurrence of the edge crack as pre-processing for press forming in which there is concern about risk of occurrence of the edge crack. In the two-stage cutting processing, cutting to form a partial, beam-shaped overhang portion at a position including a site where there is concern about risk of occurrence of the edge crack is performed in the first cutting and the overhang portion is cut in the second cutting.

Method for manufacturing pressed component, and method for manufacturing blank material

A method is provided for press forming a product having a shape of a top board portion, a vertical wall portion continuously formed from the top board portion and a flange portion continuously formed from the vertical wall portion at a press process of two or more stages, wherein a convex or concave bead shape is preformed in a position of a flat metal sheet as a raw material corresponding to a neighborhood of a position generating breakage or flange wrinkles when the raw material is formed into a product shape, and thereafter a product shape is press formed from the raw material having the preformed bead shape.

Press forming method, method for manufacturing press-formed component and method for determining preform shape used in these methods

There is provided a press forming method capable of suppressing a camber back, which occurs in a hat-shaped member while reducing a restriction on a shape of the hat-shaped member. At a time of the press forming, a blank material () in which a longitudinal line length is at least longer than a longitudinal line length of a top plate portion of a hat-shaped member () is fixed between a pair of press dies (lower die (), upper die ()), which have bent surfaces (convex surface (), concave surface ()), while being warped upward, that is, in a bending direction of the lower die () and the upper die (). Subsequently, for the fixed blank material (), a bent portion of the hat-shaped member () is press formed by using the convex surface () and the concave surface ().

Press forming method and method of manufacturing press formed product

A press forming method includes portions of a blank corresponding to straight portions of product is press formed to a hat or channel cross-sectional shape prior to a portion of the blank corresponding to a curved portion of the product at an approached state of the both ends to thereby leave a surplus in a length of the portion of the blank corresponding to the curved portion of the product as compared to a length of the curved portion; then the portion of the blank corresponding to the curved portion of the product is press formed to a longitudinal curved shape at a state of leaving the surplus while forming the hat or channel cross-sectional shape to thereby apply a longitudinal compression stress to the portion of the blank corresponding to curved portion of the product.

Press forming method and method of manufacturing pressed product as well as press forming apparatus

A press forming method forms a metal plate into the part shape having at least a top surface portion and side wall portions continuous with both left and right sides of the top surface portion, the part shape having a U-shaped or hat-shaped cross section and having one or two or more bent portions bent in a longitudinal direction that is a direction intersecting the cross section. The press forming method includes: a first step of applying in-plane shear deformation to a plate portion on both sides or one side of the bent portions in the longitudinal direction of the metal plate, the in-plane shear deformation corresponding to a direction of bending the portion of the part shape; and a second step of implementing press forming for the metal plate into the part shape, the metal plate to which the in-plane shear deformation has been applied.

Press forming method, and method for manufacturing press-formed part

There is provided a method of manufacturing a curved channel part having a curved portion in a vertical wall portion by press forming, the method restricting stretch flange deformation, which occurs in the vertical wall portion and a flange portion. The method includes a shear deformation step as a step of forming the vertical wall portion. In the shear deformation step, a boundary-side portion of a base section of a blank with respect to a deformation section, and an outer portion of the deformation section are individually restrained, a portion to be a vertical wall portion of the deformation section is shear-deformed in a sheet face, and a material is caused to flow from a portion separated from a curved portion toward the curved portion in an outer edge portion of the portion to be the vertical wall portion.

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Tokyo, Japan

Eiji Iizuka