Ansaldo Energia IP UK Limited

Power Systems Mfg., LLC

Edwin John Kawecki

Gregory Edwin Vogel

Jeremy Metternich

Elena P Pizano

Jacob Snyder

A method for manufacturing and heat treating a component formed from an alloy or superalloy. The component may be part of a gas turbine engine, such as an airfoil of a gas turbine engine turbine, or a combustor fuel nozzle, that includes internal cooling passages. At least part of the component is formed from the alloy or superalloy using an additive manufacturing process. The method includes determining an incipient melting point range and a recrystallization temperature of the alloy or superalloy. The component is then heated to at least the recrystallization temperature and within the incipient melting point range for a predetermined time, and ultimately cooled.

Heat treatment process for additive manufactured components

The present invention includes systems and methods for providing cooling channels located within walls of a turbine airfoil. These cooling channels include micro-circuits that taper in various directions along the length and width of the airfoil. In addition, these cooling channels have a variety of shapes and areas to facilitate convective heat transfer between the surrounding air and the airfoil.

Tapered cooling channel for airfoil

Methods and systems of cooling airfoils are provided. The present invention provides systems and methods for providing cooling channels located within walls of a turbine airfoil. These cooling channels include micro-circuits that taper in various directions along the length and width of the airfoil. In addition, these cooling channels have a variety of shapes and areas to facilitate convective heat transfer between the surrounding air and the airfoil.

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Jupiter, FL, United States of America

Edwin John Kawecki