Gm Global Technolgoy Operations, Inc.

Edwin J Stanke

Gregory A Major

Harry E Eustice

Kenneth L Porrett

Jan Lu

William R Hill

Shawn L Boozer

John H Bednarchik

Todd J Gordon

John I Frey

John M Cole

David L Montgomery

An air conditioning system and a method of heating air flowing through a heater core of a HVAC module is disclosed. The method includes flowing essentially all of the air flowing through an evaporator through a heater core for all HVAC operating conditions. A flow control valve is opened long enough to allow a flow of hot coolant from an engine into the heater core. The valve is then closed to stop the flow of the hot coolant. When the temperature of the hot coolant is determined to have cooled to a predetermined temperature threshold, the flow control valve is then opened again to allow hot coolant to flow into the heater core.

Heater coolant flow control for HVAC module

A method of controlling a power input to a compressor clutch, via an A/C clutch voltage controller, that selectively drives an A/C compressor in a vehicle HVAC system is disclosed. The method may comprise the steps of: determining a first electric power level needed to cause the compressor clutch to move to a full engagement position from a compressor clutch non-engagement position; applying the first electric power level to the compressor clutch to cause the compressor clutch to move to the full engagement position; determining a second electric power level, which is lower than the first electric power level, needed to maintain the compressor clutch in the full engagement position; and applying the second electric power level to the compressor clutch to maintain the compressor clutch in the full engagement position.

A/C compressor clutch power management

A refrigerant expansion assembly, and method of operation, for use in a vehicle air conditioning system is disclosed. The assembly has a main body including an orifice inlet port, an orifice outlet port, an orifice channel extending between the orifice inlet and outlet ports and including a fixed orifice, an upstream bypass channel extending from the orifice channel between the orifice inlet port and the fixed orifice and including a valve seat, and a downstream bypass channel extending from the orifice channel between the fixed orifice and the orifice outlet port. A bypass valve flange extends from the main body, forming a bypass chamber connected to the upstream bypass channel and the downstream bypass channel, with the ball valve seat adjacent to the bypass chamber. A check ball mounts in the bypass chamber adjacent to the valve seat, and a spring biases the check ball into the valve seat.

Refrigerant expansion assembly with pressure relief

A refrigerant expansion assembly, and method of operation, for use in a vehicle air conditioning system is disclosed. An orifice channel connects an orifice inlet port to an orifice outlet port and includes a valve seat. A variable orifice assembly is mounted in the orifice channel and includes a fixed orifice passage extending axially through a variable orifice body having a sealing flange that can seal against a valve seat via an orifice spring. An orifice bypass valve includes a check ball biased against a ball seat by a bypass spring and selectively allows some of the refrigerant to bypass the variable orifice assembly. The refrigerant expansion assembly may also include a burst disk downstream of the variable orifice assembly.

Variable refrigerant expansion device with pressure relief

A method of operating a HVAC system in a vehicle having an engine that operates in a high efficiency mode and a less efficient mode is disclosed. The method may comprise the steps of: operating a refrigerant compressor to cool a passenger compartment and charge a cold thermal storage apparatus; determining if a cold charge in the storage apparatus has exceeded a threshold; enabling compressor cycling if the cold charge in the storage apparatus has exceeded the threshold; detecting if the engine is operating in the high efficiency mode; determining an amount of HVAC loads on the engine; determining a proximity of the engine operation to a switching point from the high efficiency mode to the less efficient mode; and conducting a HVAC load shed if the HVAC load reduction allows the engine to stay below the switching point and the compressor cycling is enabled.

HVAC system control for improved vehicle fuel economy

A HVAC system and method for a vehicle is disclosed. The air conditioning portion of the HVAC system may be able to store and release refrigerant in charge bottle while operating in an air conditioning mode. The air conditioning portion of the HVAC system may be able to employ the refrigerant flowing through the evaporator to provide supplemental heat.

Vehicle HVAC system

An apparatus and system for manipulating the air temperature within an interior compartment of a vehicle, the apparatus cycles a compressor between an off and on position based upon a temperature reading of the evaporator fins positioned to cool the air of the vehicle. The system employs a control algorithm wherein the evaporator fin temperature of the evaporator determines the operational status of the compressor.

Compressor control system and method

A vehicle air conditioning system has means for measuring a first physical quantity related to air conditioning system load to produce a first signal and means for measuring a second physical quantity related to air conditioning system cooling capacity to produce a second signal. Said first and second signals are used to calculate a predicted refrigerant charge for detection of, and protection from, an inadequate refrigerant charge.

Growing community of inventors

Pontiac, MI, United States of America

Edwin J Stanke