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Northland Production Testing Ltd.

Edwin Daryl Homan

A system for separation of fluids and drill cuttings received from a borehole during an under-balanced drilling procedure. The system is designed to cope with significantly varied pressures and flow rates, particularly in relation to gas content of drill fluids returned to the surface during the drilling process in a production zone, and to provide effective separation and to reduce the detrimental effect due to the presence of the drill cuttings in the returned drill fluids. In the present invention there is utilized a first stage, high pressure vessel in which a major portion of the gases ad drill cuttings are separated, and a second stage, horizontal low pressure vessel, preferably of greater volume than the high pressure vessel, in which further separating is achieved, including the separate removal of the drilling liquid to be returned to the drill tube. Because in under-balance drilling, the most serious variation in the pressure of the returning fluid is due to rapid increases in the proportion of gases in the drill fluid, the system of the present invention includes features allowing the control of the operating pressure in the high pressure vessel by way of the flow control of the gases exiting the high pressure vessel while the remaining separating procedure continues to provide effective results.

Method for separating components in well fluids

A system for separation of fluids and drill cuttings received-from a borehole during an under-balanced drilling procedure. The system is designed to cope with significantly varied pressures and flow rates, particularly in relation to gas content of drill fluids returned to the surface during the drilling process in a production zones and to provide effective separation and to reduce the detrimental effect due to the presence of the drill cuttings in the returned drill fluids. In the present invention there is utilized a first stage, high pressure vessel in which a major portion of the gases ad drill cuttings are separated, and a second stages horizontal low pressure vessel, preferably of greater volume than the high pressure vessel, in which further separating is achieved, including the separate removal of the drilling liquid to be returned to the drill tube. Because in under-balance drilling, the most serious variation in the pressure of the returning fluid is due to rapid increases in the proportion of gases in the drill fluid, the system of the present invention includes features allowing the control of the operating pressure in the high pressure vessel by way of the flow control of the gases exiting the high pressure vessel while the remaining separating procedure continues to provide effective results.

Apparatus and method for separating components in well fluids

The separator comprises an elongated, cylindrical, horizontal pressure vessel. An involute feed inlet introduces the drilling fluid into the top of the vessel chamber at its first end. The feed inlet is designed to reduce the flow velocity of the incoming feed stream and introduce it horizontally toward the first end head of the vessel. A weir, slanted away from the first end head, extends upwardly from a point close to the head's base. The curved head, vessel side wall and slanted weir form an inlet compartment of hopper-like configuration designed to funnel settling cuttings to a bottom outlet for removal with an auger pump. This design enables the cuttings to be removed while drilling progresses, without the build up of cuttings piles. The vessel also has a second weir at about its midpoint, for trapping fine solids in a second compartment. Riser outlets are provided in the second compartment for water removal and in the third compartment for oil removal. Gas is removed through an overhead outlet.

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Chestermere, Canada

Edwin Daryl Homan