Ford Global Technolgoies, LLC

Edward William Haran

Fazal Urrahman Syed

Shailesh Shrikant Kozarekar

Ming Lang Kuang

Jonathan Andrew Butcher

Joel A Hetrick

Cyrille Goldstein

Elizabeth Rose Bifano

Kimberly Murphy

Daniel Richard Luedtke

Kyle M Hanson

An electrified vehicle assembly includes, among other things, an outer shaft that is rotatable about an axis. The outer shaft rotatably couples a motor of an electrified vehicle to a transmission component of the electrified vehicle. A shaft insert provides a conduit for a fluid and that blocks the fluid from flowing radially between the shaft insert and the outer shaft relative to the axis. The shaft insert includes a polymer-based material, a composite material, or both.

Shaft assembly for an electrified vehicle and shaft providing method

An exemplary shaft assembly includes an outer shaft rotatable about an axis, and a shaft insert that provides a conduit for a fluid and blocks the fluid from flowing radially between the shaft insert and the outer shaft relative to the axis. An exemplary shaft assembling method includes positioning a shaft insert within an outer shaft. The shaft insert has a fluid conduit and is configured to block fluid from communicating radially between the shaft insert and the outer shaft.

Motor shaft assembly and assembling method with an insert that provides a fluid conduit

A method of compensating for magnetic flux resulting from variance from a first electric machine to a second electric machine. A magnetic flux change for the first machine is calculated as a function of a flux difference between the first machine and the second machine. Operation of the first machine is controlled using the magnetic flux change.

Controlling magnetic flux in an automotive electric machine

A vehicle high voltage system may include switches (e.g., IGBTs, contactors, relays, etc.), wires, a traction battery, electrical components with electrical properties and at least one controller. The at least one controller may be programmed to modulate a switch to provide a testing voltage for the electrical components, which is less than an operating voltage of the battery, and in response to a current flow associated with the testing voltage being less than a predetermined threshold, stop current flow between the battery and electrical components.

Vehicle high voltage interlock startup

A system and method for controlling a hybrid electric vehicle powertrain having an engine, a generator, and a motor connected via a planetary gear set to detect lockup in the planetary gear set and control the powertrain in response. When torque is distributed in an electric mode of operation with the engine disabled, the generator is disabled based at least upon a difference between actual generator speed and an expected generator speed exceeding a threshold, indicating a lockup in the planetary gear set. When the engine is activated and distributes torque through the powertrain, the engine and the generator are disabled based at least upon a difference between engine acceleration and an expected engine acceleration exceeding a first threshold, and a difference between engine speed and ring gear speed being less than a second threshold.

Method and strategy to detect the lock-up of planetary gear in power split hybrid vehicles

A vehicle powertrain including a planetary transmission including an output, a first member connected an a first power source and a second member connected to a second power source, a brake for alternately releasing the output and holding the output against rotation, a motor including a second output driveably connected to vehicle wheels, and a clutch for opening and closing a drive connection between the output and the vehicle wheels.

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Northville, MI, United States of America

Edward William Haran