Covidien LP

Tyco Healthcare Group LP

Edward M Chojin

James D Allen, Iv

Duane E Kerr

Glenn A Horner

David M Garrison

Russell D Hempstead

John R Twomey

Robert M Sharp

Jeffrey R Unger

Daniel A Joseph

Dylan R Kingsley

Jessica E C Olson

Joseph D Bucciaglia

Keir Hart

Allan J Evans

Peter Michael Mueller

Kathy E Rooks

Mark Joseph Huseman

William H Nau, Jr

James S Cunningham

Ryan C Artale

Kim V Brandt

Arlen James Reschke

Dennis W Butcher

Gary M Couture

Jeffrey R Townsend

Jason T Sanders

Joanna Ackley

Darion R Peterson

Sean T O'Neill

Chelsea Shields

Geneva Ladtkow

David Hixson

Jennifer S Harper

Jeremy S James

Michael R Warzecha

Arlan James Reschke

Weng-Kai K Lee

Kristel L Ambrosius

Sean T ONeill

Joesph D Bucciaglia

James D Allen

James D Allen Iv

A method for manufacturing a jaw assembly configured for use with an electrosurgical forceps is provided. A seal plate with an inwardly facing tab member extending along a peripheral edge thereof is formed. A cavity defined along the inwardly facing tab member of the seal plate is formed. Subsequently, the seal plate is overmolded to a jaw housing. The cavity is configured to receive an insulative substrate therein to facilitate securing the seal plate to the jaw housing.

Electrosurgical forceps and method of manufacturing the same

A surgical instrument includes a housing that supports an elongated shaft. A selectively movable drive rod extends through the elongated shaft and carries a cam pin in a longitudinal direction. An end effector for surgically treating tissue is supported by the elongated shaft and includes upper and lower jaw members pivotally coupled to one another about a pivot axis. The upper jaw member includes a first pair of laterally spaced flanges, and the lower jaw member includes a second pair of laterally spaced flanges defining a camming slot for engaging the cam pin. The flanges are arranged in an offset configuration where one flange of the upper jaw member is positioned on a laterally exterior side of a corresponding flange of the lower jaw member, and the other flange of the upper jaw member is positioned on a laterally interior side of the other flange of the lower jaw member.

Electrosurgical instrument

A forceps includes an end effector assembly having first and second jaw members movable between a spaced-apart position and an approximated position for grasping tissue therebetween. A knife assembly having a cutting blade disposed at a distal end thereof is also provided. The knife assembly is translatable relative to the end effector assembly between a retracted position and an extended position, wherein the cutting blade extends between the jaw members to cut tissue grasped therebetween. The knife assembly includes a proximal component and a first distal component that includes the cutting blade. The proximal and first distal components are removably coupled to one another to facilitate replacement of the first distal component. Methods of preparing such forceps for reuse are also provided.

Surgical forceps

Surgical instrument with stamped double-flange jaws and actuation mechanism

An electrosurgical forceps is provided with a shaft that extends from a housing of the electrosurgical forceps. An end effector assembly operably coupled to the shaft includes a pair of first and second jaw members. One or both of the first and second jaw members is movable from an open configuration, to a clamping configuration. A knife blade assembly includes a knife blade translatable within the first and second jaw members. A knife blade lockout mechanism is in operative communication with the knife blade assembly and includes an elongated cam slot with a cam pin translatable therein from a distal end of the elongated cam slot corresponding to the knife blade lockout mechanism engaged with the knife blade assembly, to a proximal position corresponding to the knife blade lockout mechanism disengaged from the knife blade assembly.

Electrosurgical instrument with a knife blade lockout mechanism

A jaw member includes a seal plate and a jaw housing configured for use with an electrosurgical forceps. The seal plate includes a top surface and a tab. A first portion of the tab extends substantially perpendicular to the top surface and a second portion of the tab extends substantially parallel to the top surface to define a cavity between the tab and the top surface.

Electrosurgical forceps jaw member and seal plate

A method for manufacturing an end effector assembly includes providing first and second jaw members moveable relative to one another about a pivot between a first, spaced-apart position and a second, approximated position. One of the first and second jaw members includes a cavity defined therein and the other of the first and second jaw members includes a stop member configured to be inserted into the cavity. A gap-setting gauge is grasped between the first and second jaw members to define a gap-distance between the jaw members equivalent to a thickness of the gap-setting gauge. The first and second jaw members are set such that the jaw members are prevented from approximation beyond the gap-distance.

Surgical tissue sealer

A forceps includes an end effector assembly having first and second jaw members moveable with respect to one another between an open position and a closed position. A knife channel having a body and a base is defined within each jaw member. A knife assembly includes a knife having a bifurcated distal end. The bifurcated end includes first and second cutting members each defining an opposed cutting surface and having a tab at a free end thereof for translation through the base of a knife channel. The knife is translatable into the channels when the jaw members are in the closed position such that the cutting members are approximated when translated through the channels. The knife is also translatable into the channels when the jaw members are in the open position such that the cutting members are flexed apart when translated through the jaw members.

Electrosurgical forceps with stamped double-flange jaws and u-shaped drive actuation mechanism

A surgical instrument includes a shaft defining a longitudinal axis therethrough and having an end effector assembly disposed at a distal end thereof. The shaft includes first and second shaft components that are releasably engageable with one another. A drive sleeve is disposed within the shaft and is longitudinally translatable relative to the shaft to transition the end effector assembly between a first state and a second state. The drive sleeve includes first and second drive sleeve components that are releasably engageable with one another. A coupling mechanism includes one or more shaft cantilever springs configured to releasably engage the first and second shaft components to one another and one or more drive sleeve cantilever springs configured to releasably engage the first and second drive sleeve components to one another.

Coupling mechanisms for surgical instruments

A forceps includes an end effector assembly having first and second jaw members movable between a spaced-apart position and an approximated position for grasping tissue therebetween. A knife assembly having a cutting blade disposed at a distal end thereof is also provided. The knife assembly is translatable relative to the end effector assembly between a retracted position and an extended position, wherein the cutting blade extends between the jaw members to cut tissue grasped therebetween. The knife assembly includes a proximal component and a first distal component that includes the cutting blade. The proximal and first distal components are removably coupled to one another to facilitate replacement of the first distal component while the end effector assembly remains in a substantially assembled condition, i.e., without requiring substantial disassembly of the end effector assembly.

A forceps includes an end effector assembly having first and second jaw members, each jaw member including a tissue sealing plate disposed thereon. One or both of the jaw members is movable relative to the other between a spaced-apart position and an approximated position for grasping tissue therebetween. One or both of the jaw members defines a first channel extending therethrough and an opening in the tissue sealing plate thereof that is aligned with the first channel. A stop member having a pre-determined configuration is removably engaged within the first channel. At least a portion of the stop member is configured to extend through the opening of the tissue sealing plate to define a minimum gap distance between the tissue sealing plates of the jaw members when the jaw members are disposed in the approximated position.

Surgical forceps including a removable stop member

Growing community of inventors

Boulder, CO, United States of America

Edward M Chojin