E.i. Dupont De Nemours and Company

Edward Kaoru Sakata

Kenneth B Keating

Domenic J Barsotti

Francisco Jose Freire

Kung H Lee

Carbonyl halide is produced from carbon monoxide and halogen produced from the electrochemical conversion of anhydrous hydrogen halide. Both the oxidation of anhydrous hydrogen halide and the formation of carbonyl halide are carried out in the anode-compartment of an electrochemical cell. This reduces the equipment and thus the capital investment necessary for carrying out these reactions. Moreover, no catalyst is needed to form halogen and subsequently make carbonyl halide, as in the prior art. In addition, the health hazards associated with making a carbonyl halide, such as phosgene, at high temperatures from chlorinated hydrocarbons with atmospheric oxygen are virtually eliminated. Furthermore, the halogen produced as a result of the oxidation of anhydrous hydrogen halide are dry, thereby eliminating the need for a preheater before the halogen is reacted with carbon monoxide. Thus, with the present invention, carbonyl halide may be produced more easily, more safely and more inexpensively as compared to prior art processes.

Method for and apparatus production of carbonyl halide

A process for separating and recovering an organic phase (e.g., fluorocarbons such as chlorofluorocarbons, hydrochlorofluorocarbons, hydrofluorocarbons and perfluorocarbons) from a feed stream of a mixture of fluorocarbons and hydrogen fluoride, wherein the mixture is characterized as forming at least one azeotrope or azeotrope-like composition involving at least one fluorocarbon and hydrogen fluoride, by passing the fluorocarbon/HF mixture feed stream through the feed side of a semipermeable membrane unit and then further separating a fluorocarbon-depleted hydrogen fluoride permeate stream and a fluorocarbon enriched residual stream exiting the membrane unit by conventional distillation. An essentially pure fluorocarbon phase and hydrogen fluoride phase are recovered from the distillation with the azeotrope or azeotrope-like distillate being recycled to the inlet of the semipermeable membrane unit.

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Newark, DE, United States of America

Edward Kaoru Sakata