Reemay, Inc.

Edward K Willis

Edward L Brignola

Leon H Zimmerman, Deceased

Price W LaCroix

Alvin A Fleck

John Frank Baker, Jr

Harry Barnes

Nonwoven fabric fabrics suitable for undergoing pleating to form filtration media are provided. The fabrics generally include at least three layers. The fibers forming the inner layer has a cross section providing greater stiffness, while the fibers forming the outer layers have a cross section providing greater durability. The resulting fabrics provide improved particulate holding and pressure drop characteristics at no sacrifice to durability.

Multilayer nonwovens incorporating differential cross-sections

An improved apparatus is provided for the formation of a spunbonded fibrous web suitable for service in nonwoven end uses. A melt-processable thermoplastic polymeric material is melt-extruded to form a multifilamentary spinline, is quenched, and is wrapped about at least two spaced driven draw rolls that are surrounded by a shroud prior to collection to form a web, and is bonded to form a spun-bonded nonwoven product. The draw rolls exert a pulling force on the multifilamentary spinline so as to accomplish drawing of the molten multifilamentary spinline prior to complete solidification. The shroud makes possible the self-stringing of the spinline around the draw rolls. A pneumatic jet located at the exit end of the shroud assists in the contact of the multifilamentary spinline with the draw rolls in order to facilitate the imposition of a uniform pulling force and expels the multifilamentary spinline in the direction of its length toward a support where it is collected. The formation of a highly uniform spun-bonded nonwoven is made possible on an expeditious basis.

Spun-bonded web

An improved process and apparatus are provided for the formation of a spun-bonded fibrous web suitable for service in nonwoven end uses. A melt-processable thermoplastic polymeric material is melt-extruded to form a multifilamentary spinline, is quenched, and is wrapped about at least two spaced driven draw rolls that are surrounded by a shroud prior to collection to form a web, and is bonded to form a spun-bonded nonwoven product. The draw rolls exert a pulling force on the multifilamentary spinline so as to accomplish drawing of the molten multifilamentary spinline prior to complete solidification. The shroud makes possible the self-stringing of the spinline around the draw rolls. A pneumatic jet located at the exit end of the shroud assists in the contact of the multifilamentary spinline with the draw rolls in order to facilitate the imposition of a uniform pulling force and expels the multifilamentary spinline in the direction of its length toward a support where it is collected. The formation of a highly uniform spun-bonded nonwoven is made possible on an expeditious basis.

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Mt. Juliet, TN, United States of America

Edward K Willis