Other

Global Strategic Materials, LLC

General Electric Company

Edward J A Pope

Kenneth M Kratsch

Jozsef Hepp

Christopher L Hill

John D MacKenzie

Carl N Brabham

Bernard T Morkunas

Jerry M King

A densified ceramic matrix composite (CMC) material densified CMC exhibits superior strength and toughness, relative to prior CMCs The material can be made by a process that includes impregnating a set of ceramic fibers with a non-fibrous ceramic material, resulting in a precursor matrix, stabilizing the precursor matrix, resulting in a stabilized matrix, and densifying the stabilized matrix using a frequency assisted sintering technology (FAST) process, resulting in the densified CMC material.

Fast-densified ceramic matrix composite

A method for producing a ceramic matrix composite (CMC) material includes impregnating a set of ceramic fibers with a non-fibrous ceramic material, resulting in a precursor matrix, stabilizing the precursor matrix, resulting in a stabilized matrix, and densifying the stabilized matrix using a frequency assisted sintering technology (FAST) process, resulting in a densified CMC material. The resulting densified CMC exhibits superior strength and toughness, relative to prior CMCs.

Fast-densified ceramic matrix composite and fabrication method

A novel polycrystalline stoichiometric fine SiC fiber substantially free of impurities is produced using a novel pre-ceramic polymer. The pre-ceramic polymer is prepared by reacting a mixture of chlorodisilane, boron trichloride, and a vinyl chlorodisilane with an excess of hexamethyldisilazane to form the pre-ceramic polymer resin, which may then be melt-spun, cured, pyrolyzed and heat-treated to obtain the finished SiC fiber. The manufacturing process for the production of the fine SiC ceramic fiber allows for flexibility with respect to cross-linking, in that low-cost thermal treatments may replace more complex methods, while obtaining fibers with improved materials properties as compared to currently available SiC fibers.

Stiochiometric silicon carbide fibers from thermo-chemically cured polysilazanes

Stoichiometric silicon carbide fibers from thermo-chemically cured polysilazanes

A method for making high temperature filter media includes the steps of melt-spinning a plurality of fibers of pre-ceramic thermoplastic polymer to form a non-woven textile web of the fibers, curing and cross-linking the thermoplastic polymer to a thermo-set polymer and thermally decomposing the thermo-set polymer to ceramic.

Ceramic filters formed from photocurable pre-ceramic polymers

Hafnium containing preceramic polymer is made through the reaction of hafnium halide compound with any of the following compounds: ethylene diamine, dimethyl ethylene diamine, piperazine, allylamine and or polyethylene-imine.

Method for forming hafnium carbide and hafnium nitride ceramics and preceramic polymers

A process for fabricating ceramic composites employs a thermoplastic photo-curable pre-ceramic polymer in which the component is shape by a variety of standard composite fabrication techniques, such as filament winding, tape winding, and woven cloth winding. The process includes steps of passing ceramic fiber monofilament, tow, mat, or woven cloth through a solution of said thermoplastic photo-curable pre-ceramic polymer, applying ceramic fiber monofilament, tow, mat, or woven cloth to a moving flat substrate, using a compaction roller to press the thermoplastic pre-ceramic polymer coated ceramic fiber onto flat substrate using photo-light of the ultraviolet, visible, or infrared light spectrum to induce cross-linking (curing) of the photo-curable pre-ceramic polymer thereby rendering a thermoset polymer and either partially or completely pyrolyzing the now cured pre-ceramic polymer matrix coated ceramic fiber material.

Applications of photocurable pre-ceramic polymers

A process for synthesizing photocurable poly(ethynyl) carbosilane includes the steps of mixing dichlorosilane and trichlorosilane reagents, adding sub-stoichiometric amounts of alkali metal and adding excess sodium acetylide.

Application of photocurable pre-ceramic polymers

A process for fabricating ceramic composites employs a thermoplastic photo-curable pre-ceramic polymer in which the component is shape by a variety of standard composite fabrication techniques, such as filament winding, tape winding, and woven cloth winding. The process includes steps of passing ceramic fiber monofilament, tow, mat, or woven cloth through a solution of said thermoplastic photo-curable pre-ceramic polymer, applying ceramic fiber monofilament, tow, mat, or woven cloth to a moving flat substrate, using a compaction roller to press the thermoplastic pre-ceramic polymer coated ceramic fiber onto flat substrate, using photo-light of the ultraviolet, visible, or infrared light spectrum to induce cross-linking (curing) of the photo-curable pre-ceramic polymer thereby rendering a thermoset polymer and either partially or completely pyrolyzing the now cured pre-ceramic polymer matrix coated ceramic fiber material.

Apparatus and process for making ceramic composites from photo-curable pre-ceramic polymers

A process for making a porous ceramic composite with a bimodal pore size distribution includes the steps of mixing an organosilicon precursor, an alcohol, water, a catalyst, granules, particles, whiskers or powders of a fumed silica and granules, particles, whiskers or powders of a ceramic material and a combustible material having a diameter in a range of 500 angstroms to 500 microns to form a mixture, pouring the mixture into a mold, allowing the mixture to gel form a ceramic composite and drying the ceramic composite. The process also includes the step of heating the ceramic composite in either air or oxygen to burn away the combustible material. The organosilicon precursor is selected from a group consisting of tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane and tetrabutoxysilane. The alcohol is selected from the group consisting of methanol, ethanol, propanol and butanol.

Process for making porous ceramic composites with a bimodal pore size distribution

A photo-luminescent/electro-luminescent display screen includes an electro-luminescent display, a photo-luminescent layer optically coupled to the electro-luminescent display. The photo-luminescent layer includes a transparent layer coated with an amorphous silica with fluorescence behavior. The screen further includes liquid crystal light valves which have a polarizer layer, a transparent glass substrate, a set of transparent electrodes which are formed by indium titanium oxide, a liquid crystal layer, a common transparent electrode formed by indium titanium oxide and a second polarizer layer.

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Oak Park, CA, United States of America

Edward J A Pope